[Federal Register Volume 89, Number 227 (Monday, November 25, 2024)]
[Notices]
[Pages 93000-93036]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2024-27446]
[[Page 93000]]
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DEPARTMENT OF TRANSPORTATION
National Highway Traffic Safety Administration
[Docket No. NHTSA-2024-0078]
New Car Assessment Program Final Decision Notice--Crashworthiness
Pedestrian Protection
AGENCY: National Highway Traffic Safety Administration (NHTSA or the
Agency), Department of Transportation (DOT).
ACTION: Final decision notice.
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SUMMARY: This final decision notice adds a crashworthiness pedestrian
protection program to the New Car Assessment Program (NCAP) to evaluate
new model year vehicles' abilities to mitigate pedestrian injuries.
Based on its previous research, NHTSA concurs with and adopts most of
the European New Car Assessment Programme's (Euro NCAP) pedestrian
crashworthiness assessment methods, including the injury limits for
test devices and the score calculation method used for impact points.
NHTSA will identify new model year vehicles meeting a certain minimum
safety threshold on the Agency's website and other published
literature. This notice responds in part to the provisions in Section
24213 of the Infrastructure Investment and Jobs Act (IIJA), which
requires NHTSA to incorporate measures in NCAP for evaluating the
protection that new vehicles provide vulnerable road users like
pedestrians.
DATES: These changes to the New Car Assessment Program are effective
for the 2026 model year.
FOR FURTHER INFORMATION CONTACT: For technical issues, you may contact
Ms. Christina Smith, New Car Assessment Program, Office of
Crashworthiness Standards (Telephone: (202) 366-1810). For legal
issues, you may contact Ms. Natasha D. Reed or Mr. Matthew Filpi,
Office of Chief Counsel (Telephone: (202) 366-2992). You may send mail
to either of these officials at the National Highway Traffic Safety
Administration, 1200 New Jersey Avenue SE, West Building, Washington,
DC 20590-0001.
SUPPLEMENTARY INFORMATION:
Table of Contents
I. Executive Summary
A. Legal and Policy Considerations
1. 2021 Bipartisan Infrastructure Law (BIL)
2. 2022 U.S. Department of Transportation (DOT) National Roadway
Safety Strategy (NRSS)
II. Summary of Updates to NCAP
III. Background
A. Adopted Testing Devices
B. Adopted Test Procedures
C. Adopted Component Scoring Method
D. Adopted Procedure for Manufacturer-Submitted Data
E. Verification Testing Process
F. Adopted Vehicle Scoring Apportionment
IV. Summary of General Comments on Proposed NCAP Updates
V. RFC Comments and Agency Decision
A. Test Zone and Markup
1. RFC Summary
2. Comments Received
3. Discussion and Agency Decision
B. Test Devices
1. RFC Summary
2. Comments Received
3. Discussion and Agency Decision
C. Test Procedure
1. RFC Summary
2. Comments Received
3. Discussion and Agency Decision
D. Data Acquisition and Reporting
1. RFC Summary
2. Comments Received
3. Discussion and Agency Decision
E. Other Comments
1. Comments Received
2. Discussion and Agency Decision
VI. Procedure in Detail
A. Differences From Euro NCAP Tests and Assessment Protocols
1. Use of the FlexPLI
2. No FlexPLI Bumper Testing When LBRL Is Greater Than 500 mm
3. FlexPLI Qualification Procedure and Testing
4. Bumper Corner Definition
5. Active Hood Detection
6. WAD Limit
7. Self-Reporting System
8. NCAP Scoring Apportionment
9. Credit Publication Process
B. Injury Limits and Scoring Process
1. Headform Tests
2. Upper Legform Tests
3. Lower Legform Tests
C. NCAP Proposal for Awarding Credit
D. NCAP Verification Testing
VII. Conclusion
VII. Economic Analysis
IX. Appendices
Appendix A: Questions From RFC
Appendix B: Supplementary Tables
Appendix C: Vehicle Scoring and Verification Testing Example--
Passenger Car
I. Executive Summary
The National Highway Traffic Safety Administration's (NHTSA) New
Car Assessment Program (NCAP) provides comparative information on the
safety performance of new vehicles and availability of new vehicle
safety features to assist consumers with vehicle purchasing decisions
and to encourage safety improvements. NCAP, like many other NHTSA
programs, has contributed to significant reductions in motor vehicle
related crashes, fatalities, and injuries since its launch in 1978,
with annual passenger vehicle occupant fatalities in the United States
falling from 32,043 to 26,325 from 2001 to 2021.\1\ Unfortunately, this
reduction was not universal in all categories of fatalities and
injuries with annual pedestrian fatalities increasing by 51 percent
during the same time frame, from 4,901 to 7,388.\2\ While vehicle-to-
pedestrian crashes are not as common as vehicle-to-vehicle crashes,
they are significantly more deadly, with an estimated 53 out of 1000
vehicle-to-pedestrian crashes resulting in a pedestrian fatality.\3\ In
comparison, an estimated 2.6 out of 1000 vehicle-to-vehicle crashes
resulted in a fatality.
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\1\ Traffic Safety Facts 2021, ``A Compilation of Motor Vehicle
Traffic Crash Data.'' U.S. Department of Transportation. National
Highway Traffic Safety Administration.
\2\ Ibid.
\3\ Swanson, E., Foderaro, F., Yanagisawa, M., Najm, W.G., &
Azeredo, P. (2019, August). Statistics of light-vehicle pre-crash
scenarios based on 2011-2015 national crash data (Report No. DOT HS
812 745). Table ES1--Yearly Average Statistics--Scenario Groups
Based on 2011-2015 FARS and GES. Washington, DC. National Highway
Traffic Safety Administration.
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Despite improvements in automotive safety since NCAP's
implementation, far more work must be done to reduce the continued high
toll to human life both in and outside the vehicle on our nation's
roads and to encourage safety improvements. NCAP is one of several
NHTSA programs that advance the Agency's mission to reduce fatalities,
injuries, and economic losses on U.S. roadways. Historically, features
rated or otherwise included in NCAP have focused largely on the
protection of occupants in motor vehicles. However, NHTSA has also
recognized the importance of protecting other vulnerable road users
(VRUs), such as pedestrians, from injury and death due to motor vehicle
crashes. NHTSA published a request for comments (RFC) notice on May 26,
2023 (May 2023 RFC) \4\ proposing to add a crashworthiness pedestrian
protection program to NCAP to help address the rising number of
fatalities and injuries to pedestrians. The RFC notice proposed largely
adopting the devices and assessment methods used in the European New
Car Assessment Programme (Euro NCAP) \5\ that simulate a pedestrian
being struck in the side by a vehicle traveling at 40 km/h (25 mph).
However, instead of implementing a comparative rating system for
pedestrian protection as Euro NCAP does, NHTSA proposed to initially
identify new model year vehicles that meet a specified minimum safety
threshold and then transition to a new
[[Page 93001]]
rating system as discussed later in this section.
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\4\ 88 FR 34366.
\5\ https://www.euroncap.com/en.
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NHTSA received over 2,800 comments on the May 2023 RFC notice.
Commenters included vehicle manufacturers, safety advocates, trade
groups, research organizations, and individuals. Commenters broadly
expressed support for NHTSA's focus on pedestrian safety, although many
comments did not directly respond to the questions asked in the notice.
After careful consideration of all comments received and applicable
regulatory considerations, NHTSA is largely adopting the May 26, 2023,
proposal with some updates based on comments received. This NCAP update
will test vehicles using four test devices used in Euro NCAP Pedestrian
Testing Protocol, Version 8.5: adult and child headforms
(representative of the weight of an adult and child head), the
Transport Research Laboratory (TRL) upper legform, and the Flexible
Pedestrian Legform Impactor (FlexPLI) lower legform.\6\ The test
devices simulate body regions commonly injured in vehicle-to-pedestrian
crashes and have successfully been used in Euro NCAP. This update also
adopts the majority of Euro NCAP's pedestrian crashworthiness
assessment methods, including the injury limits for each test device
and the method in which scores for each impact point are calculated.
For pedestrian crashworthiness, NHTSA also deviates from its
longstanding practice of giving NCAP credit for crashworthiness
features based on testing conducted by NHTSA. Historically, NHTSA would
give credit in NCAP and assign ratings based on testing conducted by
the agency, not data provided by manufacturers. Similar to the Agency's
current NCAP crash avoidance credit system, vehicle manufacturers will
provide data to demonstrate their vehicle models' performance when
subjected to the pedestrian impact tests. NHTSA will perform
verification tests on select vehicles to corroborate manufacturers'
data. In the Agency's experience, this methodology has proven effective
at driving improvements in safety performance.
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\6\ The terms ``headform'' and ``legform'' are used to describe
the pedestrian head and leg test devices, which are general
representations of human heads and legs. The head and leg test
devices are described in greater detail later in this notice.
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NHTSA is not implementing a comparative rating system for
crashworthiness pedestrian protection at this time and, instead, will
identify new model year vehicles that meet a certain minimum safety
threshold on the Agency's website and in other published literature.
This pass-fail assessment approach is intended to be temporary and
eventually will be replaced with a more refined comparative rating
approach in the future when other planned updates will be implemented.
These updates include new program elements in crashworthiness and crash
protection as well as changes to the safety information section on the
Monroney label--as described in the NCAP roadmap.\7\
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\7\ https://www.nhtsa.gov/document/ncap-roadmap.
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A. Legal and Policy Considerations
NHTSA established NCAP in 1978 in response to Title II of the Motor
Vehicle Information and Cost Savings Act of 1972. At that time, the
program provided consumers with frontal impact crashworthiness
information to assist them in their vehicle purchasing decisions. Over
the years, NHTSA has expanded the type of safety information provided
to consumers and now publishes side impact crashworthiness, rollover
propensity, and advanced technology information. As vehicle safety and
consumer interest evolves, so, too, do the components of NCAP.
In finalizing its decisions for this notice, in addition to
comments received, the Agency sought to address requirements in the
2021 Bipartisan Infrastructure Law, enacted as the Infrastructure
Investment and Jobs Act, and the U.S. Department of Transportation's
National Roadway Safety Strategy initiative. These considerations are
described below.
1. 2021 Bipartisan Infrastructure Law (BIL)
Section 24213(b) of the BIL requires NHTSA to add information about
VRU safety to NCAP to (i) determine which technologies shall be
included, (ii) develop performance test criteria, (iii) determine
distinct ratings for each technology, and (iv) update the overall
vehicle rating to incorporate the new technology ratings in the public
notices.
In response to these requirements, NHTSA published an RFC in March
2022 that proposed, among other things, adding Pedestrian Automatic
Emergency Braking (PAEB) to NCAP. By applying the established inclusion
criteria in the adoption of PAEB technology and the applicable test
procedures and evaluation criteria included in the March 2022 notice,
two of the four requirements for the Vulnerable Road User Safety
portion of Section 24213(b) will be met upon the publication of this
final decision notice.
Further, in May 2023, the Agency published an RFC notice proposing
to update NCAP by providing consumers with information about
crashworthiness pedestrian protection of new vehicles. This final
decision notice adds crashworthiness pedestrian protection safety
technology evaluations into NCAP. As this notice identifies the
specific technologies for inclusion and describes the performance test
criteria NHTSA will use to evaluate these technologies, it further
fulfills parts (i) and (ii) of Section 24213(b) of the BIL with respect
to VRU safety.
NHTSA will fulfill the remaining requirements of Section 24213(b)
when it proposes and finalizes a new rating system for the crash
avoidance technologies in NCAP, updates the current crashworthiness
rating program, and proposes and finalizes an overall vehicle rating
that incorporates crash avoidance and crashworthiness technology
evaluations.
2. 2022 U.S. Department of Transportation (DOT) National Roadway Safety
Strategy (NRSS)
DOT published the NRSS in January 2022. The NRSS announced key
planned departmental actions aimed at significantly reducing serious
roadway injuries and deaths to reach the Department's long-term zero
roadway fatalities goal. At the core of the NRSS is the department-wide
adoption of the Safe System Approach, which focuses on building layers
of protection to both prevent crashes from happening and minimize harm
when crashes do occur.
With respect to NCAP, the NRSS supports program updates emphasizing
safety features protecting people both inside and outside the vehicle.
These safety features may include consideration of pedestrian
protection systems, better understanding of impacts to pedestrians
(e.g., specific considerations for children), and automatic emergency
braking and lane keeping assistance to benefit bicyclists and
pedestrians. The program also works to identify the most promising
vehicle technologies to help achieve NRSS's safety goals, such as
alcohol detection systems and driver distraction mitigation systems. In
addition, the NRSS includes a 10-year roadmap for the program and lists
as a key departmental action the initiation of a rulemaking to update
the vehicle Monroney label.\8\ As part of that
[[Page 93002]]
process, the Agency may also consider including information on features
that mitigate safety risks for people outside of the vehicle.
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\8\ The Monroney label, often referred to as the ``window
sticker,'' is a label affixed to new automobiles containing the
manufacturer's suggested retail price and other consumer information
as specified at 15 U.S.C. 1231-1233. Notably, the Monroney label
contains safety rating information generated under NCAP.
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Today's final decision notice presents NHTSA's continuing actions
towards the implementation of this broad, multi-faceted safety strategy
for NCAP that includes improved road safety for VRUs.
II. Summary of Updates to NCAP
A brief summary of the updates to NCAP included in this final
decision notice is provided below.
A. Adopted Testing Devices
NHTSA will test vehicles using four test devices historically used
in Euro NCAP: adult and child headforms (representative of the mass of
an adult and child head), the Transportation Research Laboratory (TRL)
upper legform, and the Flexible Pedestrian Legform Impactor (FlexPLI)
lower legform, discussed in detail in section VI below. The Agency will
also adopt most of Euro NCAP's pedestrian crashworthiness test and
assessment methodology,9 10 including the injury limits for
each test device and the methods used for calculating scores for each
impact point.\11\ NHTSA will identify new model year vehicles that meet
a certain minimum safety threshold on the Agency's website and in other
published literature.
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\9\ European New Car Assessment Programme (Euro NCAP) (October
2018), Euro NCAP Pedestrian Testing Protocol, Version 8.5.
\10\ European New Car Assessment Programme (Euro NCAP) (June
2020), Euro NCAP Pedestrian Protocol--Vulnerable Road User
Protection, Part 1-- Pedestrian Impact Assessment, Version 10.0.3.
\11\ For a summary of the differences between Euro NCAP's
assessment protocols and NHTSA's procedure, see Table B1 in Appendix
B. These difference are also described in more detail later in this
notice.
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B. Adopted Test Procedures
The adopted pedestrian protection testing will evaluate the
potential risk of head, upper leg, lower leg, and knee injuries to
pedestrians hit by the front of vehicles. The agency expects that
vehicles that score well in these tests will do so by using designs
that absorb energy, reduce hard points of contact, and include a front-
end profile that will cause less injury to a pedestrian in a crash.
The crashworthiness pedestrian protection test procedures described
in this final decision notice consist of standardized instructions to
(1) prepare a vehicle for testing, (2) conduct impact tests using
various test devices, and (3) assess a vehicle's performance based on
the result of the impact tests. Vehicles will first be prepared by
measuring and marking the front end of the vehicle in a prescriptive
way to locate the test boundaries and impact points on the vehicle.
Points on the hood for the specific ``Wrap Around Distance''
measurements are marked, as shown in Figure 1.\12\
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\12\ The term ``Wrap Around Distance'' (WAD) is a distance
measurement made using a flexible tape measure along the front of
the vehicle, as shown below in Figure 1. One end of the tape is held
at ground level directly below the bumper. The other end is wrapped
around the front end of the vehicle and held taut while in contact
with a point on the hood or windshield.
[GRAPHIC] [TIFF OMITTED] TN25NO24.003
Figure 1: Wrap Around Distance (WAD) 13
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\13\ Copyright Euro NCAP 2018. Reproduced with permission from
Euro NCAP Pedestrian Testing Protocol V8.5 Figure 9.
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The impact points will be marked on a 100 mm by 100 mm grid on the
hood, windshield, and surrounding components for the head impact tests;
in a line along the hood (or bonnet) leading edge every 100 mm for the
impact tests at a WAD of 775 mm (WAD775) using the TRL upper legform;
and in a line along the front bumper every 100 mm for the lower leg to
bumper impact tests using the FlexPLI.
NHTSA is adopting the Euro NCAP procedure for preparing and
launching a test device at a marked impact point--specifically, the
adult and child headforms for the hood and windshield area points, the
TRL upper legform for the WAD775 points, and the FlexPLI for the bumper
impact points.
C. Adopted Component Scoring Method
The vehicle's performance will be scored based on the resulting
injury assessment values from each impact test. For the TRL upper
legform and FlexPLI impacts, the scoring will be based on a sliding
scale between the
[[Page 93003]]
highest value of an injury measure (resulting in a score of 0) and the
lowest value of the injury measure (resulting in a maximum score). For
the headform impacts, the scoring will be based on discrete ranges of
Head Injury Criteria (HIC15) values resulting in a score of
either 0.000, 0.250, 0.500, 0.750, or 1.000 points. The scores from
each group of component tests (headform, upper leg, and lower leg) will
be combined to provide a crashworthiness pedestrian protection score
for the tested vehicle.
A summary of the tests using the four adopted test devices is shown
in Tables 1-3, including applicable WAD and injury assessment values.
The Euro NCAP Assessment Protocol--Vulnerable Road User Protection,
Part 1--Pedestrian Impact Assessment, Version 10.0.3, June 2020
document further describes the injury limits and scoring process for
the crashworthiness pedestrian protection impact tests outlined in this
notice. Details for each of these tests, devices, and impact locations
can also be found in Euro NCAP's Pedestrian Testing Protocol Version
8.5, October 2018, and certain details are discussed later in this
notice.
Table 1--Adult and Child Headform Testing Summary
------------------------------------------------------------------------
Adult headform Child headform
test test
------------------------------------------------------------------------
Impact Velocity................. 40 km/h........... 40 km/h.
Impact Angle (From Horizontal).. 65 deg............ 50 deg.
WAD............................. * 1500/1700-2100 ** 1000-1500/1700
mm. mm.
HIC15 (Maximum Score)........... 650............... 650.
HIC15 (Zero Score).............. 1700.............. 1700.
------------------------------------------------------------------------
* Points rearward of the bonnet rear reference line (BRRL) between
WAD1500 and WAD1700 and up to WAD2100 are assessed using the adult
headform.
** Where the bonnet rear reference line is between WAD1500 and WAD1700,
points forward of and directly on the bonnet (hood) rear reference
line (BRRL) are assessed using the child headform. Where the BRRL is
rearward of WAD1700, the child headform is used up to and including
1700 mm.
Table 2--Upper Legform Tests at WAD 775 mm
------------------------------------------------------------------------
------------------------------------------------------------------------
Impact Velocity........................... 20-33 km/h *.
Sum of Forces (Maximum Score)............. 5000 N.
Sum of Forces (Zero Score)................ 6000 N.
Bending Moment (Maximum Score)............ 285 Nm.
Bending Moment (Zero Score)............... 350 Nm.
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* The exact impact velocity is calculated based on the vehicle's
geometry.
Table 3--FlexPLI Lower Legform Tests
[For bumpers with lower bumper reference line \14\ 500 mm or less]
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------------------------------------------------------------------------
Impact Velocity........................... 40 km/h.
Ground Clearance.......................... 75 mm.
Tibia Bending Moment (Maximum Score)...... 282 Nm.
Tibia Bending Moment (Zero Score)......... 340 Nm.
Medial Collateral Ligament (MCL) 19 mm.
Elongation (Maximum Score).
Medial Collateral Ligament (MCL) 22 mm.
Elongation (Zero Score).
Anterior and Posterior Cruciate Ligaments 10 mm.
(ACL/PCL) Elongation *.
------------------------------------------------------------------------
* ACL and PCL elongations act as modifiers. If the stated limit is
exceeded, that impact is awarded zero points regardless of the MCL or
Tibia results.
D. Adopted Procedure for Manufacturer-Submitted Data
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\14\ The lower bumper reference line is the geometric trace
between the bumper and a straight edge at a 25-degree forward
incline.
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In order to receive crashworthiness pedestrian protection credit, a
manufacturer must submit the results from its own testing to NHTSA in
accordance with NHTSA's specified procedures.\15\ NHTSA will accept
predicted (simulated) results for the head and leg impacts on condition
that the manufacturer also provides evidence of physical impact testing
to verify the models used for the predicted data.
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\15\ This submission form will be specified at a later date.
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E. Verification Testing Process
NHTSA is implementing a verification testing process for the
crashworthiness pedestrian protection program similar to that used for
the crash avoidance testing program in NCAP.\16\ For each new model
year, NHTSA will select and acquire vehicles for NCAP testing. For its
crashworthiness pedestrian protection verification testing, NHTSA will
select and test 10 head impact points and all necessary upper leg and
lower leg impact test locations on each vehicle.\17\ The resulting NCAP
data for head impacts will be compared to the manufacturer's submitted
test data results to determine any needed
[[Page 93004]]
correction factor to apply to the entire head impact test data set.\18\
The NCAP data for the upper leg and lower leg tests will replace the
manufacturer's provided data.
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\16\ The NCAP crash avoidance safety testing program highlights
vehicles equipped with certain advanced driver assistance system
technologies if the vehicles meet NHTSA's system performance test
criteria. Unlike the NCAP crashworthiness safety program, the crash
avoidance safety program uses test data reported by vehicle
manufacturers to determine whether a vehicle meets system
performance criteria set forth under NCAP and awards credit as
applicable. Each year, a certain number of advanced driver
assistance systems are selected and tested to verify system
performance as part of the NCAP crash avoidance safety testing
program.
\17\ NHTSA will utilize the concepts of symmetry and adjacency
to determine the impact test points for upper leg and lower leg
impact testing across the vehicle width. To reduce test burden, the
test assumes that a vehicle's front end is symmetrical, and thus the
test result on a specific point on one side of the vehicle will also
be applied to the corresponding point on the other side of the
vehicle. Likewise, an untested point would receive the same score as
the lowest scored adjacent point.
\18\ The correction factor is determined based on the process
described in Euro NCAP's Assessment Protocol--VRU Protection v-
10.0.3.
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F. Adopted Vehicle Scoring Apportionment
The overall crashworthiness pedestrian protection score will
combine the results from the headform tests, the upper legform tests,
and the lower legform tests with a maximum score of 36.000 points. The
scoring distribution is as follows: 18.000 points (50 percent) are
allocated to test results using the adult and child headforms, 9.000
points (25 percent) are allocated to the test results using the TRL
upper legform, and 9.000 points (25 percent) are allocated to the test
results using the FlexPLI (Table 4).\19\ For vehicle models that
receive an overall score of 21.600 (60 percent) or greater, the Agency
will grant credit by providing a checkmark (or similar notation) on its
website, http://www.NHTSA.gov. An example scoring calculation is
provided in Appendix C.
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\19\ NHTSA proposed in the RFC a scoring apportionment that
aligned with the relative frequency of AIS 3+ injuries to the body
regions in the U.S. Out of possible 36.0 points, 13.5 were allocated
to head impacts, 13.5 points for lower leg impacts, and 9.0 points
for upper leg impacts. NHTSA revised the scoring apportionment in
this final decision notice to provide more emphasis on head impacts
and approach alighment with Euro NCAP's current scoring
apportionment. Details of the justification are provided in Section
VI.
Table 4--Scoring Apportionment Summary
------------------------------------------------------------------------
Maximum
Body region Apportionment possible
(%) points
------------------------------------------------------------------------
Head........................................ 50 18.000
Upper Leg................................... 25 9.000
Lower Leg................................... 25 9.000
------------------------------------------------------------------------
III. Background
NHTSA's NCAP supports the Agency's mission to reduce the number of
fatalities and injuries that occur on U.S. roadways by providing
important vehicle safety information to consumers to inform their
purchasing decisions. Over the years, NCAP has periodically expanded
the scope of the safety information the program provides to consumers,
including through the incorporation of various advanced driver
assistance system (ADAS) technologies in NCAP, including automatic
emergency braking, and highlighted those technologies (via the Agency's
website) if they meet NHTSA's system performance criteria. In May 2023,
the Agency published an RFC proposing to expand the NCAP program by
providing consumers with information about crashworthiness pedestrian
protection for new vehicles to spur protection for those outside of the
motor vehicle, with a particular focus on pedestrian safety.
The proposal included the addition of a testing program simulating
a pedestrian being struck in the side by a vehicle traveling at 40 km/h
(25 mph), with data gathered to assess injury potential to the
pedestrian's head, upper leg, and lower leg. The proposed test and
evaluation procedures included the use of four pedestrian test device
impactors: adult headform, child headform, the TRL upper legform, and
the FlexPLI lower legform. NHTSA proposed to carry out testing in the
manner described in the Euro NCAP pedestrian test protocols,\20\ with
some differences explained in the RFC notice.
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\20\ https://www.euroncap.com/en/for-engineers/protocols/vulnerable-road-user-vru-protection/. See ``Pedestrian Test
Protocol'' Version 8.5 and Part I of the ``Assessment Protocol--
VRU'' Version 10.0.3. Part II of the ``Assessment Protocol'' and the
``AEB VRU Test Protocol'' do not apply and are not part of this
proposal.
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According to the procedure outlined in the RFC notice, vehicles
would first be prepared by measuring and marking the front end of the
vehicle in a prescriptive way to locate the test boundaries and impact
points on the vehicle. The boundaries for testing with different
impactors would be established at discrete WAD measurements.
The impact points would be marked on a 100 mm by 100 mm grid on the
hood, windshield, and surrounding components for the head impact tests;
in a line along the hood (or bonnet) leading edge every 100 mm for the
upper legform impact tests; and in a line along the front bumper every
100 mm for the FlexPLI lower legform impact tests. The test procedures
would provide instructions on how to prepare and launch the test
devices at the predetermined impact points--specifically, the adult and
child headforms for the hood and windshield area points, the TRL upper
legform for the hood leading edge points, and the FlexPLI for the lower
leg impact points. Finally, the procedures would describe how a vehicle
is scored based on the resulting measurements collected from each
impact test.
In general, the proposed test protocols for hood impact tests using
the adult and child headforms and the impact tests using the FlexPLI
and the TRL upper legform are similar to that of Euro NCAP. However,
the May 2023 RFC proposed some adjustments to the Euro NCAP testing
protocol to better reflect pedestrian protection provided by the front
end of vehicles in the U.S., improve test practices, and align with the
self-reporting aspect of the proposed crashworthiness pedestrian
protection program.
NHTSA invited comments on the proposed test procedures and their
applicability to the new U.S. vehicle fleet, test zone markup
procedure, biofidelity and maintenance of test impactors, scoring
method, and pass/fail assessment. The following sections provide
details of certain aspects of the proposal for which comments were
sought.
IV. Summary of General Comments on Proposed NCAP Updates
NHTSA received over 2,800 comments from vehicle manufacturers,
safety advocates, trade groups, research organizations, and individuals
in response to the May 2023 RFC notice. While many comments were not
direct responses to the questions asked in the notice, they broadly
expressed support for NHTSA's focus on pedestrian safety. Many
commenters urged NHTSA to incorporate more VRU-focused safety
initiatives beyond crashworthiness pedestrian protection into NCAP,
including driver direct visibility evaluation and information
pertaining to vehicle weight. Commenters also urged NHTSA to include
safety measures for VRUs other than pedestrians, including bicyclists,
wheelchair users, and people on scooters. Additionally, many commenters
emphasized the importance of pedestrian crash avoidance systems such as
PAEB and other ADAS technologies.
Many comments from private citizens and advocacy groups such as
America Walks, AARP, Action Committee for Transit (ACT), Center for
Auto Safety (CAS), National Safety Council (NSC), Advocates for Highway
and Auto Safety (Advocates), and the National Association of City
Transportation Officials (NACTO) shared similar sentiments for
increasing stringency, updating the 5-star rating system and the
Monroney label, implementing a matching Federal Motor Vehicle Safety
Standard (FMVSS), and voicing dissatisfaction with the manufacturer
self-reporting system. Advocacy groups recommended directing research
to improve understanding of female injury tolerances and representative
test devices, testing at increased impact speeds, and aligning test
layout and
[[Page 93005]]
procedures to maximize the tested area of vehicles. In general, the
advocacy groups and individual citizens who provided comments were
supportive of NHTSA's decision to include a crashworthiness pedestrian
protection program within NCAP.
Vehicle manufacturers and groups representing vehicle
manufacturers, including the Alliance for Automotive Innovation (Auto
Innovators), Automotive Safety Council (ASC), Ford Motor Company
(Ford), General Motors (GM), American Honda Motor Company (Honda),
Hyundai Motor Company (Hyundai), Rivian Automotive (Rivian), Tesla, and
Volkswagen Group of America (VW), recommended harmonizing with Euro
NCAP procedures to the greatest extent possible. These comments
included such recommendations as the adoption of the advanced
pedestrian legform impactor (aPLI) in the long term, test device
qualification procedures, test zone layout, test procedures,
documentation, point apportionment, and results reporting. Overall, the
vehicle manufacturers that provided comments were supportive of NHTSA's
decision to include a crashworthiness pedestrian protection program
within NCAP.
The Agency has summarized the sections of the RFC, comments from
the public, and the Agency's responses to those comments into the
following categories: test zone and markup, test devices, test
procedure, data acquisition and reporting, and other comments. These
summaries, comments, and NHTSA's responses are discussed in the
remainder of this notice.
V. RFC Comments and Agency Decision
A. Test Zone and Markup
1. RFC Summary
NHTSA requested comments on specific test zone details and markup
procedures for the vehicles to be tested. The U.S. vehicle market
differs from the European vehicle market; therefore, NHTSA raised
questions concerning some of these potential differences. As a response
to design trends caused by the Euro NCAP test protocol, NHTSA also
requested comments on how the bumper test width is defined. Before
delving into specific comments, the Agency believes that outlining some
key details regarding the test zone and markup is important. Further
detail on bumper corner definition, WAD limit, vehicles with a lower
bumper reference line (LBRL) \21\ greater than 500 mm, and artificial
interference is provided in the following sections.
---------------------------------------------------------------------------
\21\ The LBRL is defined as the geometric trace between the
bumper and a straight edge at a 25-degree forward incline.
---------------------------------------------------------------------------
a. Bumper Corner Definition
For the lower legform impact tests, the FlexPLI is launched
parallel to the travel direction of the vehicle. The intended impact
points are spread laterally along the vehicle's bumper test zone. The
bumper test zone extends across the front of the vehicle to either the
bumper corners on each side or the full width of the bumper beam,
whichever is larger.
There are currently two existing procedures for determining the
bumper corners: (1) the 60-degree angle method specified in Euro NCAP
and (2) the corner gauge method specified in European regulation UN ECE
R.127, ``Uniform provisions concerning the approval of motor vehicles
with regard to their pedestrian safety performance'' (UNECE R127) \22\
and Global Technical Regulation No. 9, ``Pedestrian Safety'' (GTR
9).\23\ Euro NCAP uses a vertical plane at a 60-degree angle to the
vehicle's centerline to mark the bumper corner (as shown in Figure 2).
Euro NCAP then compares this width to that of the bumper beam, a load
bearing structure underlying the fascia, then tests the larger of the
two areas. In Europe, the use of the 60-degree angle method has
resulted in a design trend in which ``touch points'' are molded into
the lower portion of the fascia to contact the 60-degree plane in a
manner that could reduce the bumper test area. NHTSA found that in some
vehicle designs, the bumper test area is reduced to as little as 40
percent of the vehicle width when using the 60-degree angle method.
When the bumper test area is reduced in this manner, a smaller portion
of the vehicle's front end is tested for pedestrian protection. From a
safety perspective, a larger bumper test area is preferred as it allows
the Agency to determine the crashworthiness pedestrian protection
performance for more of the vehicle's front end.
---------------------------------------------------------------------------
\22\ The United Nations Economic Commission for Europe,
Regulation No. 127, ``Motor Vehicles Pedestrian Safety
Performance.''
\23\ https://unece.org/transport/standards/transport/vehicle-regulations-wp29/global-technical-regulations-gtrs.
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[[Page 93006]]
[GRAPHIC] [TIFF OMITTED] TN25NO24.004
Figure 2: 60-Degree Angle Method Specified in Euro NCAP
In contrast, UNECE R127 and GTR 9 regulations use a corner gauge
method, which employs a corner gauge device as shown in Figure 3. The
corner gauge method identifies the corner of the bumper by locating the
outermost point of contact with the gauge when it is moved parallel to
a vertical plane with an angle of 60 degrees to the vertical
longitudinal center plane of the vehicle, as illustrated in Figure 4.
UNECE R127's definition of the bumper test area also includes a
specification to ensure that the entire width of the stiff bumper beam
is included in the test area. In the May 2023 RFC notice, NHTSA stated
that it tentatively plans to use the corner gauge method and bumper
beam width comparison procedure for the bumper corner definition.
[GRAPHIC] [TIFF OMITTED] TN25NO24.005
[[Page 93007]]
Figure 3: Bumper Corner Gauge 24
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\24\ Reproduced from GTR 9 Amendment 2 Figure 5B.
[GRAPHIC] [TIFF OMITTED] TN25NO24.006
Figure 4: Determination of Bumper Corner With Corner Gauge
25
---------------------------------------------------------------------------
\25\ Reproduced from GTR 9 Amendment 2 Figure 5C.
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As originally brought to NHTSA's attention by GM, trucks and other
large vehicles with exposed metal bumpers may warrant additional
consideration based on the bumper test zone determination procedure
above. For vehicles with exposed bumpers, NHTSA requested comments on
whether the full width of the exposed bumper should be tested, or if
the same corner definition method as non-exposed bumpers should be
used. These exposed bumpers are often stylized and may be swept back at
the outboard edges. These characteristics would likely result in
inaccurate measurements when impacted with the FlexPLI if the impact
angle is greater than 60 degrees. For vehicles with non-exposed
bumpers, NHTSA proposed using the corner gauge method and bumper beam
width test procedure.
b. WAD Limit
As previously mentioned, the term ``Wrap Around Distance'' (WAD) is
a distance measurement made using a flexible tape measure along the
front of the vehicle. One end of the tape is held at ground level
directly below the bumper. The other end is wrapped around the front
end of the vehicle and held taut and in contact with a point on the
hood or windshield. The maximum WAD in Euro NCAP's Pedestrian Testing
Protocol Version 8.5 for an adult male is 2100 mm. However, UNECE R127
Feb 2023 amendments include increasing the WAD limit from 2100 mm to
2500 mm. Additionally, these amendments include tests on the parts of
the windshield that are within this limit. Euro NCAP's most recent
version of its testing protocol, Version 9.1, has also increased the
maximum WAD to 2500 mm. In the RFC, NHTSA requested comment on whether
NCAP should also raise the WAD limit to account for pedestrians who may
overshoot the vehicle when struck at a higher speed. This change would
assess the vehicle's ability to provide protection to VRUs in a wider
variety of crashes.
c. Vehicles With LBRL Greater Than 500 mm
The LBRL is the lower boundary of significant points of contact
between a pedestrian leg and the bumper when a vehicle's front bumper
makes contact with a pedestrian. The LBRL is determined with a 700 mm
long straight edge held at a 25-degree angle from the vertical against
the front of the vehicle, as illustrated in Figure 5. The FlexPLI has a
poor kinematic response when testing a vehicle with an LBRL greater
than 500 mm.\26\ If a FlexPLI test is conducted on such a bumper, the
legform's lack of an upper body structure could result in a condition
where, upon impact, it is redirected groundward with very little tibia
bending and knee displacement, thus leading to an artificially high
test score. Such kinematics do not accurately represent a human-to-
vehicle interaction.
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\26\ See ``Rationale for limiting the lower legform test,''
paragraph 99 of GTR 9.
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[[Page 93008]]
[GRAPHIC] [TIFF OMITTED] TN25NO24.007
Figure 5: Marking the Lower Bumper Reference Line (LBRL) 27
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\27\ Copyright Euro NCAP 2018. Reproduced with permission from
Euro NCAP Pedistrian Testing Protocal V8.5 Figure 13.
---------------------------------------------------------------------------
Euro NCAP performs bumper impact tests on vehicles with an LBRL
greater than 500 mm using the TRL upper legform. For vehicles with an
LBRL of 425 mm to 500 mm, Euro NCAP gives the manufacturer the option
of using either the TRL upper legform or the FlexPLI. However, for
vehicles with an LBRL of 425 mm to 500 mm, NHTSA proposed to only use
the FlexPLI.\28\ Additionally, the Agency proposed not testing bumper
locations where the LBRL is greater than 500 mm for lower leg impacts,
instead assigning a ``default red, no points'' score.\29\
---------------------------------------------------------------------------
\28\ NHTSA noted in May 2023 RFC that the option to test with
either legform (as permitted by Euro NCAP) could lead to conflicting
or misleading scores since the test parameters and test devices used
to generate the scorings are not the same. The Agency believes that
to provide consumers with comparative vehicle safety information,
vehicles should be subjected to the same test devices, testing
protocals, and evaluation methods.
\29\ Note that some vehicles may have portions of the LBRL
greater than 500 mm and some portions less than or equal to 500 mm.
For those vehicles, the portions were the LBRL is less than or equal
to 500 mm would still undergo testing, and the portions that have
LBRL greater than 500 mm would receive the ``default red, no
points'' score.
---------------------------------------------------------------------------
d. Artificial Interference in High-Bumper Vehicles
Euro NCAP employs an impact test along the bonnet (or hood) leading
edge with the TRL upper legform impactor known as the Upper Legform to
WAD775mm Test.\30\ The WAD775 test, which is conducted at a WAD of 775
mm, simulates a pedestrian's upper leg and hip wrapping around the
front end of the vehicle in the transition area between the bumper and
the hood. Because the pedestrian's hip wraps around the front end of
the vehicle, the upper legform impactor is set up to strike the vehicle
perpendicular to a line connecting the internal bumper reference line
(IBRL) \31\ (shown in Figure 6) and a point representing WAD930 as
shown in Figure 7. These tests are conducted at an impact velocity
between 20 and 33 km/h (12 and 21 mph). Maximum points are awarded for
forces below 5 kN and bending moments below 280 Nm. The test setup is
shown in Figure 7. Vehicles with higher front ends tend to have lower
impact angles (relative to horizontal) and higher impact speeds with
more energy. Vehicles with lower front ends tend to have higher impact
angles (relative to horizontal) and lower impact speeds with less
energy.
---------------------------------------------------------------------------
\30\ See Euro NCAP Pedistrian Testing Protocal V8.5 Section 11,
``Upper Legform to WAD775mm Tests'' for instructions for carrying
out the upper legform to WAD775 test. https://cdn.euroncap.com/media/41769/euro-ncap-pedestrian-testing-protocal-v8.5.201811091256001913.pdf.
\31\ The IBRL height is identified where a vertical plance
contacts the bumper beam up to 10mm into the profile of the bumper
beam.
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[[Page 93009]]
Figure 6: Internal Bumper Reference Line 32
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\32\ Copyright Euro NCAP 2018. Reproduced with permission from
Euro NCAP Pedestrian Testing Protocol V8.5 Figure 15.
[GRAPHIC] [TIFF OMITTED] TN25NO24.008
Figure 7: Upper Legform to WAD775 Test Setup 33
---------------------------------------------------------------------------
\33\ Copyright Euro NCAP 2018. Reproduced with permission from
Euro NCAP Pedestrian Testing Protocol V8.5 Figure 29.
[GRAPHIC] [TIFF OMITTED] TN25NO24.009
When testing a high-bumper vehicle, the WAD775 mark may appear on
the grille of the vehicle, well below the bonnet leading edge. It could
lead to a condition in which either the top or bottom edge of the TRL
upper legform impactor would ``catch'' a protruding vehicle component,
such as the top edge of the bumper--as shown in Figure 8. When this
condition occurs, the impactor may glance off the component in such a
way that it can absorb a significant amount of impactor energy without
registering a significant moment or force in the instrument. NHTSA
proposed repositioning the upper legform 50 mm away from
the WAD775 target to avoid situations where artificial interference
occurs.
[[Page 93010]]
[GRAPHIC] [TIFF OMITTED] TN25NO24.010
Figure 8: Example of Upper Legform to WAD775 Glancing Blow
2. Comments Received
a. Bumper Corner Definition
Humanetics, Honda, Tesla, Auto Innovators, Advocates, and
individual members of the public supported the use of the corner gauge
method for determining a vehicle bumper's corners. The ASC, Rivian, and
Autoliv supported the Euro NCAP 60-degree angle method. The Center for
Automotive Safety Research (CASR) noted that the corner gauge method
and the Euro NCAP 60-degree angle method will usually result in the
same location for the corner definition. Tesla reiterated the point
that NHTSA made in the RFC, which is that the corner gauge method
mitigates the effect of design trends of the lower portion of the
fascia that could result in a significantly reduced bumper test area
when using the Euro NCAP 60-degree angle method. Rivian stated that the
Euro NCAP 60-degree angle method is the most effective method, and
harmonization with other NCAPs is beneficial. Auto Innovators stated
that the corner gauge method ensures pedestrians will be protected in a
larger bumper test zone. Additionally, Auto Innovators supported
NHTSA's combined proposal of using the corner gauge method and bumper
beam width procedure as it enables the evaluation of a larger test zone
and aligns with UNECE R127-02. Humanetics, Honda, Rivian, Consumer
Reports, Tesla, and CASR also agreed that the combined approach of
using the corner gauge method and bumper beam width procedure is
logical.
When evaluating exposed bumpers, ASC, Honda, Autoliv, and Auto
Innovators supported using either the 60-degree angle method or the
corner gauge method instead of testing the full bumper width. Auto
Innovators stated that performing the lower leg impact test at the
extreme width of any vehicle creates potential issues in terms of
impactor response and durability and increases the possibility of
glancing blows. Auto Innovators further stated the corner gauge method
would be preferable to the 60-degree angle method for exposed bumpers.
ACT, Rivian, CASR, and individual members of the public supported
testing the full bumper width of exposed bumpers. ACT stated that
pedestrians may be hit by any part of the bumper, and thus, the entire
bumper should be evaluated. Multiple commenters stated that special
considerations should not be given to exposed bumpers, and
harmonization with the Euro NCAP should be prioritized.
b. WAD Limit
Regarding the WAD limit, many commenters supported an increase from
the proposed 2100 mm to 2500 mm to harmonize with Euro NCAP and promote
increased safety for other VRUs such as bicyclists whose heads may
impact the bonnet/hood in a different location if struck. The ASC
stated the increased WAD limit of 2500 mm would have the additional
benefit of ``providing protection at higher speeds when [the impacted
individual] overshoots the bonnet and lower windshield areas.''
Conversely, several commenters, including Honda, Hyundai America
Technical Center, Inc. (HATCI), and Auto Innovators, agreed with
NHTSA's proposed WAD limit of 2100 mm. These commenters argued a WAD
limit of 2100 mm is reasonable and appropriate for the U.S. market,
especially considering the complementary effects of PAEB, which has the
effect of reducing vehicle speeds prior to impact with pedestrians.
HATCI further explained that reducing vehicle speed prior to impact
with a pedestrian results in a lower likelihood of the pedestrian
striking the vehicle at higher WAD locations.
c. Vehicles With LBRL Greater Than 500 mm
Many advocacy groups, including AAA, AARP, ACT, CAS, and Consumer
Reports, recommended not granting credit to vehicles with an LBRL
greater than 500 mm, as the existing test procedure does not accurately
gauge crashworthiness.
Vehicle manufacturers and the Insurance Institute for Highway
Safety (IIHS) largely opposed the automatic zero score on vehicles with
an LBRL greater than 500 mm, claiming it would disincentivize the
development of pedestrian safety features altogether on vehicles with
LBRL greater than 500 mm. Honda noted that it would be nearly
impossible for vehicles with LBRL greater than 500 mm to earn an
overall 60 percent score because that would require near maximum scores
for the head tests (proposed in the RFC to be a 37.5 percent
contribution) and upper leg tests (proposed in the RFC to be a 25
percent contribution). Honda stated that automakers would be
disincentivized from providing pedestrian protection in any area for
these vehicles since they would be unlikely to earn the overall minimum
score (60 percent) for pedestrian protection credit.
[[Page 93011]]
Many automobile manufacturers including Auto Innovators, GM, Honda,
and HATCI recommended testing with the aPLI, stating that the aPLI
behaves in a more biofidelic manner than the FlexPLI for this test.
Honda noted that adopting the aPLI legform would allow testing vehicles
with LBRL greater than 500 mm and thereby eliminate the issue it raised
about the proposal disincentivizing pedestrian protection features in
these vehicles. CASR and GM recommended testing with the upper leg
impactor to harmonize with Euro NCAP.
d. Artificial Interference in High-Bumper Vehicles
Regarding NHTSA's question about repositioning the upper legform
50 mm from the WAD775 target when artificial interference
is possible, nearly all commenters expressed opposition due to a lack
of repeatability or reproducibility of the procedure. Of the nine
commenters that submitted a response to this question, seven were
automakers or groups representing automakers. Ford further explained
its stance that the allowance of this repositioning would introduce
subjectivity when test laboratories define the impact points. This
subjectivity would lead to discrepancies which would require additional
testing to resolve conflicts, according to Ford. Honda agreed with
adjusting the upper legform position, with the stipulation that ``clear
definitions of this situation must be included in the protocol.''
Otherwise, Honda agreed with the other commenters that there would be
discrepancies and conflicts among test laboratories. Additionally,
multiple commenters, including HATCI and GM, suggested NHTSA conduct
further analysis to determine the existence and extent of this
artificial interference.
Two commenters, CASR and Advocates, agreed with the concept of
NHTSA's proposal. CASR stated that the Agency should adjust testing
heights when artificial interference is present ``to ensure that
injurious locations are adequately assessed.'' Advocates expressed
concern that automakers would intentionally incorporate features into
their vehicle front end designs to cause artificial interference to
inflate their crashworthiness pedestrian protection ratings.
3. Discussion and Agency Decision
a. Bumper Corner Definition
NHTSA has decided to use the corner gauge method (as used in GTR 9
and UNECE R127) as proposed in the RFC. The corner gauge method
mitigates the effect of design trends of the lower portion of the
fascia that could result in a significantly reduced bumper test area
when using the Euro NCAP 60-degree angle method. NHTSA agrees with
commenters stating that the corner gauge method is more likely to
result in a larger bumper test area. A larger bumper test area is
preferable because it allows for evaluation of a greater portion of the
vehicle for crashworthiness pedestrian protection.
Most comments concerning the general procedure for determining the
bumper test zone agreed that the bumper width using the corner
definition should be compared to the bumper beam width, and the larger
of the two widths should be used as the bumper test zone. The hard
bumper beam width will be compared to the bumper width using the corner
gauge method, and the larger of the two widths will be used as the
bumper test zone. This methodology aligns with Euro NCAP in that both
bumper beam width and bumper fascia width will be taken into account
when determining the bumper test zone, and most commenters agreed that
harmonization is best when possible. The only difference between this
method and Euro NCAP is that Euro NCAP uses the 60-degree angle method
in conjunction with the bumper beam width procedure. However, as
discussed above, NHTSA determined the corner gauge method is preferable
to the 60-degree angle method. Therefore, NHTSA will use the corner
gauge method in conjunction with the bumper beam width procedure to
determine the bumper test zone as proposed in the RFC.
For vehicles with an exposed bumper, using the corner gauge method
would always result in the full width of the bumper beam as the bumper
test width. While pedestrians may be impacted by any part of the
exposed bumper like some commenters stated, testing the curved edges
using the current methods would likely not result in meaningful data
that could be used to improve pedestrian safety. Therefore, in the case
of a vehicle with an exposed metal bumper, NHTSA will use the corner
gauge method to determine the corner location and bumper test width.
This method provides a consistent approach with vehicles without an
exposed bumper and prevents NHTSA and test laboratories from performing
wasteful impact tests where the data may not be useful.
b. WAD Limit
NHTSA has decided to use a WAD limit of 2100 mm as originally
proposed. As discussed below, NHTSA acknowledges there are potential
benefits to an increased WAD limit of 2500 mm, but ongoing research
must be completed before implementing this increased WAD limit for
NCAP.
While some commenters agreed with NHTSA's proposed WAD limit of
2100 mm, most requested that NHTSA increase the WAD limit to 2500 mm to
harmonize with Euro NCAP and provide increased protection for other
VRUs. NHTSA agrees with the commenters that a WAD limit of 2500 mm
would likely benefit non-pedestrian VRUs, such as bicyclists, as their
heads tend to be higher off the ground than pedestrians. NHTSA also
agrees with ASC's comment that an increased WAD limit may provide
improved protection for VRUs impacted at slightly higher speeds as
their heads may overshoot the WAD2100 limit. However, as impact speeds
increase, so does the likelihood that a pedestrian's head overshoots
the vehicle's hood and windshield entirely, especially in vehicles with
lower front ends. Conversely, as mentioned by multiple commenters, the
increased adoption of PAEB is expected to reduce vehicle speeds prior
to impact with pedestrians.\34\ These reduced impact speeds will also
reduce the likelihood of the pedestrian's head impacting the hood or
windshield beyond the WAD2100 limit.
---------------------------------------------------------------------------
\34\ See NHTSA's final rule adopting a new Federal Motor Vehicle
Safety Standard to require automatic emergency braking (AEB),
including pedestrian AEB (PAEB), systems on light vehicle. 89 FR
39686 (May 9, 2024).
---------------------------------------------------------------------------
Vehicles in the U.S. market are often larger and equipped with
higher bumpers than European vehicles. These differences result in
unique challenges from a testing perspective. NHTSA is conducting
research to determine unique impact scenarios for bicyclists with
vehicles in the U.S. NHTSA will use the results of this research to
develop or enhance existing test procedures to assess the performance
of vehicle front end structures (including the windshield area) in
mitigating injuries and fatalities in crashes with bicyclists.
Therefore, NHTSA will move forward with the proposed WAD limit of 2100
mm at this time, but the Agency will consider increasing to a WAD limit
of 2500 mm in the future once relevant test procedures are developed.
c. Vehicles With LBRL Greater Than 500 mm
NHTSA has decided to automatically issue a score of zero for any
lower legform test points on a vehicle where the LBRL is greater than
500 mm. The Agency is not aware of any existing countermeasures that
would improve
[[Page 93012]]
the lower leg safety of vehicles with an LBRL greater than 500 mm when
tested with the FlexPLI. It should be noted that test points where the
LBRL is below 500 mm will still be tested using the FlexPLI, even if
those above 500 mm on the same vehicle will not be tested.
Multiple commenters raised concerns that an automatic zero score
would disincentivize manufacturers from providing pedestrian protection
because it would be nearly impossible for them to achieve the 60
percent minimum passing score without any points for the lower leg
impact tests. As explained in detail later in this notice, NHTSA is
adjusting the scoring apportionment for head, lower leg, and upper leg
impacts to better account for injury severity. This updated scoring
apportionment results in a lower apportionment for lower leg impact
tests (25 percent) and a higher apportionment for head impact tests (50
percent). The updated scoring would make it possible for vehicles with
LBRL greater than 500 mm to obtain overall pedestrian protection credit
(60 percent), even with an automatic zero score for the lower legform
tests. Therefore, manufacturers of vehicles with LBRL greater than 500
mm may develop vehicle designs that improve pedestrian protection for
the upper leg and head impacts to obtain pedestrian protection credit.
NHTSA is conducting research on the suitability of the aPLI for
evaluating vehicle designs to mitigate pedestrian lower extremity
injuries. The Agency will also research the use of aPLI for assessing
lower extremity injuries on vehicles with LBRL greater than 500 mm. As
noted in the NCAP roadmap,\35\ NHTSA plans to consider testing with
aPLI starting with model year 2030 vehicles.
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\35\ https://www.nhtsa.gov/document/ncap-roadmap.
---------------------------------------------------------------------------
d. Artificial Interference in High-Bumper Vehicles
NHTSA has decided not to allow test laboratories the option of
repositioning the upper legform 50 mm from the WAD775
target when artificial interference is present, or to conduct multiple
impacts within a 50 mm range from the WAD775 target. The
concerns about repeatability and reproducibility raised by automakers
are valid, and NHTSA agrees that an objective definition for artificial
interference is necessary. However, as NHTSA determined while testing a
2015 Ford F-150,\36\ when artificial interference occurs, it results in
artificially low impact values in the upper legform impactor. The
Agency wants to ensure the results of these impact tests are accurate
but needs both a clear definition of the problem and a repeatable,
reproducible solution to account for this situation. NHTSA will
continue to evaluate the causes and effects of artificial interference.
After these evaluations, the Agency may decide to further define the
condition and develop a repeatable and reproducible procedure to
address artificial interference during the tests.
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\36\ Suntay, B., & Stammen, J. (2019, May). Technical evaluation
of the TRL pedestrian upper legform (Report No. DOT HS 812 659).
Washington, DC: National Highway Traffic Safety Administration.
---------------------------------------------------------------------------
B. Test Devices
1. RFC Summary
NHTSA requested comments on test devices, their qualification
schedule, and maintenance procedures that may affect the FlexPLI's
performance. NHTSA also requested comments on the existence of female-
specific test devices. Details regarding the test devices are grouped
into four categories: female-specific test devices, upper legform
humidity tolerance, FlexPLI qualification procedures and testing, and
FlexPLI biofidelity.
a. Female-Specific Test Devices
The TRL upper legform and the FlexPLI are based on a 50th
percentile average adult male in both mass and stature. These legforms
are the most current anthropomorphic legforms available that have been
thoroughly researched and reviewed by NHTSA. NHTSA requested
information on whether other legforms that represent smaller adult
females are available, the injury criteria and test procedures
associated with them, and the safety need for such legforms.
b. Upper Legform Humidity Tolerance
NHTSA has previously investigated the repeatability and
reproducibility of the TRL upper legform by performing qualification
testing and vehicle impact testing.\37\ During this testing, NHTSA
found that the foams used in the upper legform are sensitive to changes
in temperature and humidity. Therefore, NHTSA requested comment on
potentially using a tighter humidity tolerance than other existing
international standards to improve lab-to-lab consistency.
---------------------------------------------------------------------------
\37\ https://www.regulations.gov/document/NHTSA-2019-0112-0007.
---------------------------------------------------------------------------
c. FlexPLI Qualification Procedures and Testing
Regarding the FlexPLI, UNECE R127 specifies two dynamic
qualification tests--a Pendulum test and an Inverse Impact test, in
addition to a series of quasi-static tests. In UNECE R127, the dynamic
qualification tests are performed before and throughout a test series,
while the quasi-static tests are performed on an annual basis. Euro
NCAP only specifies the dynamic Inverse Impact test and the quasi-
static tests. NHTSA requested information on the Pendulum and Inverse
dynamic tests as well as the quasi-static tests and how often they
should be performed.
d. FlexPLI Biofidelity
NHTSA proposed the FlexPLI as a biofidelic impactor but requested
additional information on the FlexPLI's biofidelity. Previous comments
that NHTSA has received suggested that the FlexPLI demonstrates reduced
biofidelity in oblique loading conditions (e.g., where there is
curvature in the vehicle profile).
2. Comments Received
a. Female-Specific Test Devices
NHTSA did not receive any comments identifying female-specific
impactors. Humanetics, Honda, and GM specifically noted that such
impactors do not currently exist. Autoliv stated that other factors
such as gait cycle and knee position have greater effect on injury risk
than the pedestrian's gender, stating ``ideal representation of the at-
risk population includes more than pedestrian gender or stature.''
Several commenters including Auto Innovators and Honda recommended
using the aPLI in place of the FlexPLI, stating that the aPLI is more
biofidelic. Advocacy groups including the NSC, AARP, and VERITY Now
recommended developing additional pedestrian test devices to better
represent the diversity of the human population, including smaller
stature adults and older adults.
b. Upper Legform Humidity Tolerance
The commenters that discussed the humidity tolerance, including
Auto Innovators, Honda, Rivian, VW, and Tesla, recommended harmonizing
with Euro NCAP guidelines, which use the UNECE R127 guidelines of 10 to
70 percent humidity. CASR noted that it aims to certify between 10 and
55 percent humidity for its testing because it has ``found issues
meeting requirements at humidity levels above 55 percent.'' Humanetics
also responded, stating it certifies its upper legform to the same 10
to 70 percent
[[Page 93013]]
range used in UNECE R127 and Euro NCAP.
c. FlexPLI Qualification Procedures and Testing
Most commenters discussing FlexPLI qualification recommended using
both the quasi-static test and inverse test at different frequencies.
Humanetics and Honda recommended performing the quasi-static test after
each disassembly or once annually, and the inverse test after every 30
vehicle impacts. Humanetics also recommended performing the pendulum
test after every 10 vehicle impacts but noted that between the inverse
test and the pendulum test, the inverse test is more important. Honda
recommended performing the inverse test before each test series and
after a maximum of 10 impacts. HATCI and GM recommended harmonizing
with Euro NCAP, which performs the inverse test every 20 impacts
(maximum) or every 12 months and static certification tests annually.
UNECE R127 also includes the pendulum test (which Humanetics
recommended).
d. FlexPLI Biofidelity
All commenters discussing FlexPLI biofidelity except for Honda
commented that the FlexPLI is sufficiently biofidelic, though they also
recommended the aPLI over the FlexPLI. These commenters stated the
benefits of the aPLI are increased biofidelity and/or harmonization
with other NCAPs. Many commenters supported adopting the FlexPLI as a
temporary measure and adopting the aPLI in the long term.
3. Discussion and Agency Decision
a. Female-Specific Test Devices
The TRL upper legform and the FlexPLI are the most current
anthropomorphic legforms available that have been thoroughly researched
and reviewed by NHTSA. No female-specific legform impactors were
identified by any commenters. NHTSA will proceed as proposed with the
TRL upper legform and the FlexPLI. As noted earlier, NHTSA is
conducting research on the suitability of the aPLI for evaluating
vehicle designs to mitigate pedestrian lower extremity injuries, with
plans to introduce this device in NCAP tests in the future. The current
aPLI is representative of a 50th percentile male lower extremity. NHTSA
will consider similar devices representing a range of male and female
pedestrian sizes in the future.
b. Upper Legform Humidity Tolerance
Most commenters supported a humidity range of 10 to 70 percent for
the TRL upper legform tests. NHTSA recognizes the importance of
international harmonization when possible; therefore, NHTSA will
proceed with a humidity range of 10 to 70 percent to harmonize with
Euro NCAP. Nevertheless, NHTSA will monitor upper legform performance
in cases where humidity levels are between 55 and 70 percent and will
consider the possible need for a tighter humidity tolerance.
c. FlexPLI Qualification Procedure and Testing
After taking the received comments into account, NHTSA has decided
to proceed with the test schedule outlined in Table 5, which prescribes
the inverse impact test after every 20 impacts, the quasi-static tests
once per year, and only requires the pendulum test if any lower
performance limits are exceeded. This schedule aligns with Euro NCAP,
except for the use of the pendulum test if any lower performance limits
are exceeded.\38\ NHTSA is choosing to use the pendulum test in these
instances to accommodate labs that do not have a dedicated inverse
testing fixture, since they would need to be reconfigured to perform
the inverse impact test during vehicle testing.
---------------------------------------------------------------------------
\38\ For Euro NCAP, the inverse impact test is used when any
lower performance limits are exceeded.
Table 5--FlexPLI Qualification Testing Schedule
------------------------------------------------------------------------
Align with Euro
Test mode Frequency NCAP?
------------------------------------------------------------------------
Inverse Impact Test........... After every 20 impacts Yes.
Quasi-static Tests............ Every 12 months....... Yes.
Pendulum Test................. If testing exceeds any No.
lower performance
limits.
------------------------------------------------------------------------
d. FlexPLI Biofidelity
While many commenters noted the aPLI is more biofidelic than the
FlexPLI, all commenters who did so also found the FlexPLI to be an
acceptable interim solution while NHTSA works to implement the aPLI in
a future action. As noted in NHTSA's NCAP roadmap,\39\ the Agency plans
to begin testing with the aPLI starting with model year 2030 vehicles,
pending necessary research and analysis, as it is designed to provide
more biofidelic upper leg injury measurements than the FlexPLI, which
will be more important for assessing vehicles with taller front ends.
---------------------------------------------------------------------------
\39\ https://www.nhtsa.gov/document/ncap-roadmap.
---------------------------------------------------------------------------
C. Test Procedure
1. RFC Summary
NHTSA requested comments on Euro NCAP's test procedures and
documentation, including test speed, permitted models and simulation
software, active hoods, and scoring calculation and points allocation.
Comments regarding these test procedures are categorized into four
groups: apportionment of scoring, test speeds, documentation, and
active hood detection. A brief discussion providing more detail on each
of these groups is discussed below.
a. Apportionment of Scoring
In the RFC, NHTSA proposed a scoring method that differed from the
Euro NCAP scoring method regarding points apportionment. The proposed
points apportionment, referred to as the \3/8\th, \3/8\th, \2/8\th
scoring method, included a maximum of 13.5 out of 36 points (37.5
percent) for head impacts, 13.5 out of 36 points (37.5 percent) for
lower leg impacts, and 9 out of 36 points (25 percent) for upper leg
impacts.\40\ The proposed scoring method is based on the relative
frequency of AIS 3+ injuries \41\ in the U.S. and the proportion of
those pedestrian injuries across body regions.
[[Page 93014]]
NHTSA requested comment on whether injury severity should be
prioritized over injury frequency in this calculation, or whether any
other changes should be considered to the proposed \3/8\th, \3/8\th,
\2/8\th scoring for head impacts, lower leg impacts, and upper leg
impacts, respectively.
---------------------------------------------------------------------------
\40\ Euro NCAP Assessment Protocol v10.0.3 used a scoring
distribution of 24 out of 36 points (66.7 percent) for head impacts,
6 out of 36 points (16.7 percent) for lower leg impacts, and 6 out
of 36 points (16.7 percent) for upper leg impacts.
\41\ The Abbreviated Injury Scale (AIS) is a 6-point ranking
system used for ranking the severity of injuries. AIS 3+ Injuries
means injuries of severity level 3 (serious), 4 (severe), 5
(critical), and 6 (fatal) according to the Abbreviate Injury Scale.
www.aaam.org.
---------------------------------------------------------------------------
b. Test Speeds
The Euro NCAP test procedures are representative of a pedestrian
crossing the street and being struck in the side by a vehicle traveling
at 40 km/h (25 mph). NHTSA requested comments on whether U.S. NCAP
should maintain the 40 km/h test speed to harmonize with Euro NCAP or
consider other test speeds based on an analysis of crashes in the U.S.
market.
c. Documentation
NHTSA proposed adopting the Euro NCAP crashworthiness pedestrian
protection test devices, test procedures, and some (though not all) of
the scoring methods. Between the December 2015 notice and the May 2023
RFC, there were several updates to Euro NCAP procedures. In the May
2023 RFC, NHTSA proposed adopting the following test procedures and
versions:
(1) Euro NCAP Pedestrian Testing Protocol, Version 8.5, October
2018.
(2) Euro NCAP Assessment Protocol--Vulnerable Road User Protection,
Part 1--Pedestrian Impact Assessment, Version 10.0.3, June 2020.
(3) Euro NCAP Pedestrian Headform Point Selection, V2.1, October
2017.
(4) Euro NCAP Film and Photo Protocol, Chapter 8--Pedestrian
Subsystem Tests, V1.3, January 2020.
(5) Euro NCAP Technical Bulletin TB 008, Windscreen Replacement for
Pedestrian Testing, Version 1.0, September 2009.
(6) Euro NCAP Technical Bulletin TB 019, Headform to Bonnet Leading
Edge Tests, Version 1.0, June 2014.
(7) Euro NCAP Technical Bulletin TB 024, Pedestrian Human Model
Certification, V2.0, November 2019.
In the RFC, NHTSA requested comments on whether any changes or
other considerations needed to be taken into account before adopting
these documents. One notable change between this list of documents and
the list of documents NHTSA proposed in 2015 is the replacement of
Technical Bulletin (TB) 013 with TB 024 (item 7 above). Both of these
documents discuss computer models used to validate active hoods for
head-to-hood impact tests. NHTSA requested comment on TB 024 and its
relevance to U.S. NCAP.
d. Active Hood Detection and Deployment
One mitigation strategy used to lower risk of pedestrian injury is
the use of active hood technology. An active hood system is designed to
lift the hood upwards when the vehicle detects an impact with a
pedestrian. This action increases the distance between the hood and any
rigid components that may be present in the engine bay or front trunk.
To allow active hoods to be deployed during pedestrian testing,
manufacturers must be able to prove that their active hood systems
trigger on leg-to-bumper impact at multiple points along the vehicle's
bumper. In its RFC, NHTSA proposed using the full vehicle bumper test
zone for active hood detection testing.
To trigger the active hoods during testing, Euro NCAP currently
uses the Pedestrian Detection Impactor 2 (PDI-2) legform. However,
NHTSA noted that the Informal Working Group for Deployable Pedestrian
Protection Systems (IWG-DPPS) was investigating the use of FlexPLI in
place of the PDI-2. NHTSA requested comments on whether the PDI-2
legform or the FlexPLI should be used for the active hood detection
testing.
2. Comments Received
a. Apportionment of Scoring
There was little support from commenters for NHTSA's proposed
scoring apportionment of \3/8\th, \3/8\th, \2/8\th for head, lower leg,
and upper leg impacts, respectively. Most commenters, including ACT,
Auto Innovators, GM, HATCI, Honda, Humanetics, and IIHS, recommended
the Agency place additional emphasis on head impact performance to
better reflect injury severity. IIHS referenced multiple studies which
have shown that the head is the most commonly injured body region in
seriously or fatally injured pedestrians in the U.S., United Kingdom,
Germany, and Japan. Autoliv and Consumer Reports concurred with the
proposed apportionment but recommended monitoring in case the Agency
needs to adjust further, noting the distribution should be based on the
risk for Abbreviated Injury Scale (AIS) 3+ injuries. However, HATCI
commented that ``focusing on AIS 3+ diminishes the large percentage of
AIS 4+ and fatal injuries that may be affected by the headform test.''
ASC proposed an apportionment that more closely modeled Euro
NCAP's, stating: ``Like Euro NCAP, ASC proposes that points should
emphasize head protection as first priority . . . .'' Similarly, Rivian
recommended a scoring apportionment to align with Euro NCAP more
closely. ASC, Rivian, and public citizens all suggested a scoring
apportionment of 50 percent for head impacts. Auto Innovators
recommended an apportionment with even greater weighting for the head
(61.1 percent). Auto Innovators' recommended apportionment applied the
findings of the Department of Transportation's publication on the Value
of a Statistical Life to the relative frequency of U.S. pedestrian
injuries based on injury severity level.
In January 2023, Euro NCAP increased the percentage of points
required to obtain a 5-star VRU safety rating from 60 percent to 70
percent of the maximum. NSC recommended that NHTSA should also increase
the minimum passing score from the proposed 21.600 points (60 percent)
to 25.200 points (70 percent) to align with the current Euro NCAP 5-
star rating for VRU safety.
b. Test Speeds
All of the automakers and many other industry groups who commented,
including Auto Innovators, ASC, Consumer Reports, Autoliv, and CASR,
agreed that the proposed test impact speed of 40 km/h (25 mph) is
reasonable and sufficient for U.S. NCAP. Most commenters emphasized
that this speed allows for harmonization with Euro NCAP and other NCAPs
globally, where pedestrian fatalities have decreased over time. GM,
HATCI, VW, and Auto Innovators also mentioned that the complementary
benefits of PAEB provide further justification that the impact test
speeds do not need to be increased beyond 40 km/h (25 mph).
Honda noted that current test devices are only proven to be
biofidelic up to 40 km/h (25 mph), and IIHS recommended NHTSA complete
further research into updated test devices and methods before
considering increased test speeds. Humanetics suggested NHTSA should
perform additional research to determine how vehicle designs optimized
for higher test speeds would perform at lower test speeds for
pedestrian protection.
Other commenters, including advocacy groups and individual members
of the public, stated that NHTSA should increase the test impact speeds
for pedestrian protection. Salud America stated test speeds up to 35
mph (56 km/h) should be considered; an additional 20.2 percent of
fatalities occur between 25 and 35 mph. Many advocacy groups and public
citizens argued the test speeds should be increased to the highest
levels possible. CAS stated the tests ``should be
[[Page 93015]]
conducted at the highest speeds allowed by the technical limitations of
test equipment.'' In its comment, NACTO referenced a recent study that
found, among other things, more than three quarters of the 60 most
dangerous corridors for pedestrians in the U.S. have speed limits of 30
mph or higher.\42\ NACTO stated the test speeds should therefore be
increased but did not indicate a suggested target speed.
---------------------------------------------------------------------------
\42\ https://jtlu.org/index.php/jtlu/article/view/1825.
---------------------------------------------------------------------------
c. Documentation
Most commenters supported NHTSA's plan to use the documents and
test procedures as outlined in the RFC, which included:
(1) Euro NCAP Pedestrian Testing Protocol, Version 8.5, October
2018.
(2) Euro NCAP Assessment Protocol--Vulnerable Road User Protection,
Part 1--Pedestrian Impact Assessment, Version 10.0.3, June 2020.
(3) Euro NCAP Pedestrian Headform Point Selection, V2.1, October
2017.
(4) Euro NCAP Film and Photo Protocol, Chapter 8--Pedestrian
Subsystem Tests, V1.3, January 2020.
(5) Euro NCAP Technical Bulletin TB 008, Windscreen Replacement for
Pedestrian Testing, Version 1.0, September 2009.
(6) Euro NCAP Technical Bulletin TB 019, Headform to Bonnet Leading
Edge Tests, Version 1.0, June 2014.
(7) Euro NCAP Technical Bulletin TB 024, Pedestrian Human Model
Certification, V2.0, November 2019.
Most automakers suggested NHTSA follow the discussions of Euro NCAP
and implement any updates to these documents as they are released to
maximize harmonization. Specifically, IIHS stated that ``it seems
illogical to choose an outdated set of protocols to assess future
vehicles.'' The updated documents that IIHS referenced are the Euro
NCAP Pedestrian Testing Protocol and the Euro NCAP Assessment Protocol,
which include updates such as the new lower leg impactor (aPLI) and
increased WAD limit of 2500 mm. GM provided a specific recommendation
concerning TB 019, requesting that it be incorporated into the overall
testing procedure instead of remaining a standalone document.
Regarding TB 024, all commenters who responded were in favor of
using its models and methods to calculate head impact times when
evaluating active hoods. Many commenters also emphasized that doing so
would harmonize with Euro NCAP. In VW's opinion, ``[t]he TB 024 method
has proven its feasibility over the span of time it has been in effect
in Europe.'' Autoliv encouraged NHTSA to follow the next steps being
discussed for Euro NCAP updates, including looking at the full body
motion of pedestrians. According to Autoliv, ``higher velocity of the
head at impact and assessing the neck and thorax injuries . . . cannot
be assessed with spherical impactor testing.''
d. Active Hood Detection and Deployment
All commenters who provided input on the active hood detection area
agreed that the detection area should correspond to the full bumper
test width as defined for the lower leg impact tests.
Regarding the option of using the PDI-2 legform or the FlexPLI
impactor, Honda, Rivian, Autoliv, and Tesla all agreed that the PDI-2
is the preferred testing device. Rivian specified that the PDI-2 has a
lower mass, which allows for better detection of smaller stature adults
and children. Auto Innovators stated that the manufacturer should have
the option to choose which test device is more representative of the
populations it intends to address. Auto Innovators also encouraged
NHTSA to ``consider the finding of the IWG-DPPS and conduct any
additional research necessary to determine whether the PDI-2 is an
accurate surrogate for smaller stature pedestrians, or whether there is
a need to consider alternate options.'' In contrast, VW stated ``the
FlexPLI would be the better choice of the two options,'' but did not
provide further justification.
3. Discussion and Agency Decision
a. Apportionment of Scoring
NHTSA has decided to increase the proportion of points for head
impacts to align more closely with the Euro NCAP scoring apportionment.
NHTSA agrees with commenters' assertion that more emphasis should be
placed on head impacts due to the higher severity of head injuries
compared to lower leg and upper leg injuries. Several commenters
offered suggestions for various scoring apportionments based on body
region, but the general consensus among commenters was to increase the
proportion of points for head impacts. As ASC included in their
comment: ``Like Euro NCAP, ASC proposes that points should emphasize
head protection as first priority . . . .'' However, it should be noted
that Euro NCAP recently reduced the points allocated to head impact
testing from 24 points (66.7 percent) in the Assessment Protocol--VRU
v10.0.3 to 18 points (50 percent) in v11.3. While this revised value is
less than Euro NCAP's previous apportionment, it remains higher than
the apportionment NHTSA proposed in the RFC for head impacts (13.5
points, or 37.5 percent).
A higher proportion of points allocated to head impacts aligns with
what the advocacy groups and consumers stated they expect to see from a
consumer information program. Additionally, it aligns with requests
from automakers by adjusting the apportionment based on injury severity
while also bringing the scoring more in line with Euro NCAP.
Therefore, NHTSA has decided to adjust the scoring apportionment as
follows: (1) the adult and child head impact test results will
contribute 50 percent of the available points for a maximum component
score of 18.000 points; (2) the upper leg impact test results will
account for 25 percent of the available points for a maximum component
score of 9.000 points; and (3) the lower leg impact test results will
cover 25 percent of the available points for a maximum component score
of 9.000 points (Table 6). This scoring apportionment roughly aligns
with the Euro NCAP Assessment Protocol--VRU v11.3 scoring of 18 points
for head impacts (50 percent), 9 points for knee/tibia impacts (25
percent), 4.5 points for femur impacts (12.5 percent), and 4.5 points
for pelvis impacts (12.5 percent).\43\
---------------------------------------------------------------------------
\43\ Since NHTSA will be utilizing the FlexPLI instead of the
aPLI, it will not be measuring impact values specifically for the
pelvis. The TRL upper legform will be used to account for the same 9
points that Euro NCAP distributes between the femur and pelvis
measurements.
---------------------------------------------------------------------------
NHTSA has also decided to keep the proposed minimum score to
achieve credit as 21.600 out of the available 36.000 points (60
percent). While Euro NCAP recently increased its threshold to 70
percent, it also simultaneously implemented other changes to its
program that NHTSA did not propose. For example, Euro NCAP now uses the
aPLI impactor in addition to the points allocation changes mentioned
earlier. Thus, the two programs are not directly comparable in their
current states. Additionally, as detailed in the NCAP roadmap, NHTSA
plans to implement a new rating system beginning with MY 2028 vehicles.
Pedestrian Protection credit acknowledged via a checkmark is
anticipated to last for two model years (MYs 2026 and 2027) as a result
of the new rating system. During this limited timeframe, if the minimum
passing score is set too high, few vehicles may receive credit in the
near term and vehicle manufacturers will not have sufficient time to
make adjustments to
[[Page 93016]]
meet the standard. This could result in the detrimental outcome of
consumers losing the ability to successfully differentiate between
vehicles as intended by the NCAP program. As such, a minimum score is
appropriate at this initial stage of the crashworthiness pedestrian
protection testing program. The Agency anticipates revisiting the
apportionment of this scoring system as the NCAP VRU rating system
develops.
Table 6--Scoring Apportionment Summary
------------------------------------------------------------------------
Maximum
Body region Apportionment possible
(%) points
------------------------------------------------------------------------
Head........................................ 50 18.000
Upper Leg................................... 25 9.000
Lower Leg................................... 25 9.000
---------------------------
Total Points............................ ............... 36.000
------------------------------------------------------------------------
b. Test Speeds
Regarding test speeds, NHTSA has decided to use test impact speeds
that simulate a pedestrian being struck in the side by a vehicle
traveling at 40 km/h (25 mph) as proposed in the RFC. Most automakers
supported harmonizing with Euro NCAP and maintaining 40 km/h (25 mph)
impact test speeds, while most advocacy groups and the general public
supported increasing the test speeds to higher levels. One
justification provided by the advocacy groups for testing at higher
speeds is that U.S. roads typically have higher speed limits, and
people typically drive faster than the posted speed limits. Further,
the advocacy groups noted that more fatalities occur at impact speeds
greater than 40 km/h (25 mph). NHTSA agrees with the commenters that
fatalities do typically occur at higher speeds (70 km/h (43.5 mph) on
average), but the practicability of designing a vehicle front end to
achieve a high score becomes increasingly difficult as the impact speed
increases due to the energy dissipation required. The target impact
speed of 40 km/h (25 mph) was selected in part because the majority of
pedestrian collisions occur at this speed or less. Further, as NHTSA
determined in the December 2015 RFC, test speeds above 40 km/h (25 mph)
are not warranted due to the changing dynamics of a pedestrian-vehicle
interaction as vehicle speeds increase. More specifically, increased
impact speeds result in an increased likelihood of the pedestrian's
head overshooting the vehicle's hood and windshield. No commenters
provided any data or insight into possible solutions to this inherent
problem in terms of testing or scoring.
NHTSA also agrees with the commenters who expressed that the
proliferation of PAEB would tend to decrease the impact speed of
vehicles with pedestrians.\44\ For vehicles equipped with a PAEB system
traveling at speeds above 40 km/h (25 mph), an impact with a pedestrian
may still occur as the vehicle slows down to speeds at or below 40 km/h
(25 mph) if the PAEB system engages but is unable to fully stop the
vehicle. Additionally, NHTSA agrees with commenters that harmonization
between U.S. NCAP and other NCAPs globally is beneficial when possible.
The Agency will therefore use test impact speeds to simulate a
pedestrian being struck in the side by a vehicle traveling at 40 km/h
(25 mph).
---------------------------------------------------------------------------
\44\ See NHTSA's final rule adopting a new Federal Motore
Vehicle Safety Standard to require automatic emergency braking
(AEB), including pedestrian AEB (PAEB), systems on light vehicle. 89
FR 39696 (May 9, 2024).
---------------------------------------------------------------------------
c. Documentation
NHTSA will maintain and update its own test procedures
independently for U.S. NCAP. However, the Agency has decided to adopt
the Euro NCAP crashworthiness pedestrian protection test devices and
general test procedures as proposed in the RFC as a basis for its own
protocols. Some of the documents have been updated to newer versions;
NHTSA will use some, but not all, of the updated versions for U.S.
NCAP. The documents that NHTSA will use for the crashworthiness
pedestrian protection program are listed below.
(1) Euro NCAP Pedestrian Testing Protocol, Version 8.5, October
2018. NHTSA has decided not to use the updated Version 9.1 at this
time. As discussed above, NHTSA will use a WAD limit of 2100 mm for
U.S. NCAP. Additionally, the Agency will not use the aPLI for leg
impact tests but will instead use the FlexPLI for lower leg impact
tests.
(2) Euro NCAP Assessment Protocol--Vulnerable Road User Protection,
Part 1--Pedestrian Impact Assessment, Version 10.0.3, June 2020. NHTSA
has decided not to use the updated Version 11.4 at this time. As
explained by the discussion above on the aPLI, NHTSA will use the
FlexPLI to evaluate lower leg impacts.
(3) Euro NCAP Pedestrian Headform Point Selection. Due to the
differences in scoring systems and data submission, NHTSA will create a
similar scoring sheet specific to the crashworthiness pedestrian
protection program implemented in U.S. NCAP.
(4) Euro NCAP Film and Photo Protocol, Chapter 8--Pedestrian
Subsystem Tests, V1.4, July 2023. This is the updated version compared
to V1.3, which NHTSA had proposed in the RFC. The updates in V1.4 did
not affect Chapter 8, so the procedure is the same as what NHTSA
proposed in the RFC. Therefore, NHTSA will use V1.4.
(5) Euro NCAP Technical Bulletin TB 008, Windscreen Replacement for
Pedestrian Testing, Version 1.0, September 2009. This is still the
current version used by Euro NCAP, so NHTSA will use it as well.
(6) Euro NCAP Technical Bulletin TB 019, Headform to Bonnet Leading
Edge Tests, Version 1.0, June 2014. This is still the current version
used by Euro NCAP, so NHTSA will use it as well.
(7) Euro NCAP Technical Bulletin TB 024, Pedestrian Human Model
Certification, V4.0, January 2024. NHTSA has analyzed the updates for
v3.0 and v4.0 of TB 024 and determined the most recent version (v4.0)
is acceptable for the U.S. NCAP.
NHTSA will continue to monitor Euro NCAP's updates to these test
procedures. In response to GM's comment about embedding TB 019 into the
Pedestrian Testing Protocol, NHTSA will organize all test protocols and
documents into a single package, similar to those published for NCAP's
other crashworthiness tests.
All commenters supported the use of the models and methods in TB
024 to calculate head impact times to evaluate vehicles with active
hoods. Using TB 024 harmonizes with Euro NCAP and most commenters
agreed these methods and models are currently the most widely accepted
in the industry. Therefore, NHTSA has decided to apply the models and
methods of TB 024 for evaluating vehicles with active hoods.
Additionally, NHTSA analyzed the updates to TB 024 between v2.0, which
was current at the time of the RFC, and v4.0, which is the most recent
version. The Agency determined that the most recent version, v4.0, is
acceptable for U.S. NCAP and will harmonize with Euro NCAP by adopting
this version.
d. Active Hood Detection and Deployment
All commenters who provided input on the active hood detection area
agreed with NHTSA's proposal to use the entire vehicle bumper test
width as defined for the lower leg impact tests. Thus, the Agency will
implement this plan as proposed.
NHTSA has decided to use the PDI-2 for pedestrian detection testing
with active hoods. Almost all of the commenters agreed that the PDI-2
is the
[[Page 93017]]
preferred impactor for active hood detection. As noted by multiple
commenters, there are pros and cons for both the PDI-2 and the FlexPLI
when used for active hood detection. The PDI-2 has a lower mass than
the FlexPLI, which means it is more difficult for a vehicle to detect
contact. It also better represents a child or small stature adult, like
Rivian stated in its comment.
NHTSA has followed the findings of the IWG-DPPS regarding research
and comparisons between the PDI-2 and FlexPLI for active hood
detection. The IWG-DPPS noted that the FlexPLI could represent a
pedestrian surrogate that can be used for the sensing verification of a
DPPS but can only represent a limited range of typical load cases.\45\
In comparison, the PDI-2 is a more conservative impactor as it
represents the hardest to detect (HTD) case for active hood detection.
According to a summary table in the IWG-DPPS report, the PDI-2 would be
the first choice as a pedestrian representative. However, the report
also states that while the PDI-2's ``very conservative and demanding
requirements seem appropriate for consumer tests, it sometimes
underestimates the loads that are emanated from a pedestrian onto a
sensing system.'' \46\ These conservative and demanding requirements
make it a good choice as a pedestrian representative for NCAP as they
lead to a more stringent test and higher level of safety. Taking this
into account with the support from the commenters, NHTSA has decided to
use the PDI-2 for active hood detection in its crashworthiness
pedestrian protection program. Additionally, use of the PDI-2 for
active hood detection harmonizes the U.S. NCAP procedure with Euro
NCAP.
---------------------------------------------------------------------------
\45\ Oliver Zander et al. 2023. ``Development of a Standard for
Deployable Pedestrian Protection Systems (DPPS) for Amendments to UN
Global Technical Regulation No. 9 and UN Regulation No. 127.'' Paper
Number 23-0144 of 27th ESV conference proceedings. 2023.
\46\ Id.
---------------------------------------------------------------------------
NHTSA will deploy an active hood in accordance with manufacturer
instructions prior to launching the headform, including the irrevocable
selection of the minimum and maximum period of time between device
deployment and the impact of the headform to ensure full deployment at
impact. Upon request, manufacturers are expected to provide information
to NHTSA explaining the basic operational characteristics of their
active hood sensor system.
D. Data Acquisition and Reporting
1. RFC Summary
NHTSA requested comments on data recording and presentation, such
as self-reporting of impact test results by vehicle manufacturers, how
those test results are used during verification testing, and
publication of results. Comments regarding data acquisition and
reporting are summarized into four categories: manufacturer-reported
data, correction factors during verification testing, publication of
results, and optional vehicle features that affect testing and scoring.
A brief discussion providing more detail on each of these groups is
discussed below.
a. Manufacturer-Reported Data
NHTSA proposed to initially operate its crashworthiness pedestrian
protection program in a fully self-reported manner. Vehicle
manufacturers would be expected to report all predicted head, upper
leg, and lower leg impact test data to NCAP to receive crashworthiness
pedestrian protection credit for their vehicles. This methodology
aligns with NCAP's current crash avoidance program, in which
manufacturers provide data to indicate whether each vehicle model
passes various ADAS tests. Unlike Euro NCAP, where manufacturers may
assign some head impact points on the hood as ``blue points'' \47\
where the head impact performance measure is unpredictable, NHTSA's
proposal did not permit assigning blue points on the hood and required
the manufacturer to self-report with sufficient data that its vehicle
meets the NCAP performance criteria to receive crashworthiness
pedestrian protection credit. Further, Euro NCAP does not require
automakers to submit any data for lower leg and upper leg impacts and
only requires the automakers to submit HIC15 or color data
for all grid locations, excluding blue points. NHTSA requested comments
on what kind and how much data should be collected from manufacturers
in the verification process. Primarily, the Agency inquired whether
simulated data should be allowed and how this data should be validated.
---------------------------------------------------------------------------
\47\ Blue points are those where pedestrian protection
performance measure is unpredictable, as indicated by the test
results provided by the manufacturer. In Euro NCAP, blue grid points
are limited to the following structures: plastic scuttle, windscreen
wiper arms and windscreen base, headlamp glazing, and break-away
structures.
---------------------------------------------------------------------------
b. Correction Factors During Verification Testing
NHTSA proposed to use the manufacturer's supplied predicted head
impact test data in conjunction with the data collected during the
Agency's verification testing to calculate the head sub-score, similar
to the process used by Euro NCAP. The resulting NCAP data would be
compared to the manufacturer's predicted data to determine a correction
factor to apply to the entire head impact test data set. NHTSA
requested comment on the proposal to adjust submitted head impact test
values by a correction factor calculated based on the actual test
results.
c. Publication of Results
As the Agency is still considering the best approach to convey
vehicle safety information on the Monroney label and developing a new
rating system that will include several planned NCAP updates, NHTSA did
not propose changes to the Monroney label. NHTSA requested comment on
whether a checkmark on the NHTSA.gov website would be adequate for
informing consumers of which vehicles achieve the minimum score in the
pedestrian protection tests.
d. Optional Vehicle Features That Affect Testing and Scoring
Currently, NHTSA reports vehicle safety ratings on a per-model
basis, with separate ratings for different drivetrains due to
differences in rollover resistance. For the crash avoidance testing
program, vehicles that are equipped with an ADAS technology as standard
equipment are noted as such, as are vehicles that have the same
technology as optional equipment. For the crashworthiness pedestrian
protection program, NHTSA anticipates that trim lines or options that
change the ride height of the vehicle, the clearance under the hood, or
the shape of the headlights or bumper may have significant effects on
the outcome of the crashworthiness pedestrian protection tests. NHTSA
requested comment on how credit should be assigned in the event that
multiple trim levels and options affect the outcome of the
crashworthiness pedestrian protection tests.
2. Comments Received
a. Manufacturer-Reported Data
Vehicle manufacturers largely agreed that simulated test results
should be acceptable with varying degrees of NHTSA oversight or
physical testing for validation. Most of the commenters that supported
simulated data, including
[[Page 93018]]
Humanetics, Honda, Rivian, and Autoliv, agreed that some level of
physical test validation would also be necessary. Some commenters, such
as GM and Auto Innovators, highlighted the fact that allowing
automakers to self-report simulated data would provide a cost-effective
method to get as much information to consumers as quickly as possible.
Auto Innovators suggested the automakers should be able to self-report
the results of either physical testing or Computer-Aided Engineering
(CAE) modeling. Some commenters, including Hyundai, VW, and CASR,
recommended harmonizing with Euro NCAP procedures, which undertake
verification testing on all vehicles.
AAA, ACT, and individual members of the public recommended only
accepting physical tests. AAA stated that ``only physical test results
can provide insight into how well a system actually protects
pedestrians.''
Most respondents, including AAA, Autoliv, and Auto Innovators,
recommended comprehensive test results should be available on an ``as
needed'' basis. Honda recommended using the predicted grid color map
from Euro NCAP while HATCI recommended the same, with additional
details provided as necessary. CAS recommended requiring that
manufacturers submit full test reports, including full data traces,
photos, and videos.
b. Correction Factors During Verification Testing
Most commenters, including Autoliv, Honda, and Auto Innovators,
agreed with NHTSA's proposal for adjusting the manufacturer-provided
head score by using a correction factor. Honda added that this approach
``has also been demonstrated to be successful with other NCAPs.'' GM
specified its view that hardware data provided by an OEM which follows
the ``Assessment Protocol'' process should be accepted by NHTSA without
additional verification. However, GM added that ``predicted'' data,
such as CAE data, could be subject to a verification test.
c. Publication of Results
Most commenters expressed support for adopting a 5-star system with
several automakers and auto industry groups, including Auto Innovators,
Honda, GM, HATCI, and Consumer Reports, supporting the proposed system
as a sufficient temporary measure. Consumer Reports surmised that a
comparative rating system would better allow consumers to make informed
decisions. A large number of commenters, including Autoliv, NACTO,
WalkMedford, the National Association of Mutual Insurance Companies
(NAMIC), ASC, CAS, NSC, National Transportation Safety Board (NTSB),
and San Francisco Municipal Transportation Agency (SFMTA), recommended
including the ratings on the Monroney label.
d. Optional Vehicle Features That Affect Testing and Scoring
There was not much agreement among commenters on how to account for
vehicle options that may affect crashworthiness pedestrian protection.
Auto Innovators, Honda, and HATCI recommended clarifying which trim
levels were tested since differences in trim levels may result in
different performance. Humanetics and ACT recommended optional features
be independently assessed. When optional features cannot be
independently assessed, AAA recommended assigning credit to the worst-
performing model while Autoliv recommended assigning credit to the
highest-selling model. CAS and Consumer Reports recommended assigning
credit to the worst-case configuration.
3. Discussion and Agency Decision
a. Manufacturer-Reported Data
In the near term, the Agency has decided to move forward with its
plan to accept self-reported data from vehicle manufacturers for its
crashworthiness pedestrian protection program. NHTSA will accept self-
reported data for head, upper leg, and lower leg crashworthiness
pedestrian protection tests as initially proposed. This data may be in
part derived from CAE/simulation data. As several commenters have
mentioned, requiring physical test data for every impact point is
overly burdensome for manufacturers. This burden is magnified when
considering the various options and trim levels which may affect
vehicle performance.
However, as Humanetics, Rivian, IIHS, and others suggested,
physical testing of selected test points is necessary to validate CAE
results. Thus, it is NHTSA's expectation that vehicle manufacturers
perform some level of physical impact testing on a production-level
vehicle before submitting performance data that has been generated via
simulation. This methodology aims to avoid imposing infeasible
requirements while also maintaining program integrity. The Agency also
hopes that these reasonable requirements will encourage manufacturer
participation.
NHTSA acknowledges the apprehension voiced by NACTO and others
regarding uncertainty in self-reported data standards. While the use of
NHTSA-generated data is ideal, the Agency's limited resources do not
currently allow for testing of all models that could receive credit as
meeting NCAP's criteria. Thus, self-reported data will be accepted to
provide as much information to the consumer as possible. NHTSA will
thoroughly review all data submitted.
Because of the lack of NHTSA-contracted laboratories currently
available, the Agency does not find it practicable at this time to
require their use for validation of simulated data. Thus, for this
program stage, manufacturer-provided physical test data collected to
validate any supplied simulation data may originate from either in-
house or third-party test laboratories. It is important to note that
all NHTSA-sponsored verification testing will be performed at a NHTSA-
contracted laboratory under Agency supervision. NHTSA is considering a
plan to require vehicle manufacturers to use NHTSA-contracted
laboratories for all impact testing in the future. This requirement is
currently enforced for NCAP's optional testing program; under this
provision, vehicle manufacturers fund desired testing, but NHTSA
oversees test setup, test conduct, and data quality control.\48\
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\48\ 52 FR 31691.
---------------------------------------------------------------------------
NHTSA will require predicted head and leg response data values to
provide credit for acceptable crashworthiness pedestrian protection
performance. Specifically, NHTSA will require actual or predicted
HIC15 for each headform grid point, actual or predicted
upper legform bending moment and force for each bumper impact location,
and actual or predicted lower legform tibia bending moment and MCL and
ACL/PCL elongations for each bumper impact location. Manufacturers will
submit this information to NHTSA in a standardized format, to be
detailed at a later date. This is an additional requirement beyond
NHTSA's original proposal, which only sought to receive predicted score
``bands'' for each head impact grid point and every upper and lower leg
impact location. Although HATCI expressed concerns regarding the
confidentiality of internal design processes, the Agency reasons that
receiving more specific information will increase the transparency of
self-reported data, thereby increasing the Agency's confidence in the
data received. The Agency hopes to alleviate the concerns of those who
questioned the validity of self-reported, CAE-generated data. The
predicted data
[[Page 93019]]
received from manufacturers will be treated as confidential and
individual self-reported values will not be released to the public,
similar to how self-reported data is handled currently for crash
avoidance NCAP. NHTSA will convert the data received to predicted score
``color bands'' and proceed with scoring self-reported data as proposed
in the May 2023 RFC.
As noted earlier, vehicle manufacturers must provide evidence that
a production-level vehicle has undergone physical impact testing. At
this time, NHTSA will not require a specific number of impacts to
verify simulated data submitted, but the manufacturer must identify
which points received physical testing and which were predicted using a
simulation. A test report detailing the findings of the vehicle
manufacturer's validation testing must be generated before submission
of the aforementioned predicted test data to the Agency. Additionally,
an identifying test report number must accompany the test data received
for each vehicle model under consideration for credit. The
comprehensive report, along with time-stamped supplementary videos,
will be made available to the Agency for review upon submission of data
for each vehicle model, if and when it is requested by NHTSA. The
Agency may choose to implement more stringent physical impact
requirements in the future to verify simulated data if it is deemed
necessary.
b. Correction Factors During Verification Testing
NHTSA has decided to move forward with the proposed correction
factor method. For the headform tests, NHTSA will perform physical
tests at 10 head impact locations. The results of these tests will be
compared to the results submitted by the vehicle manufacturers at the
corresponding impact locations and a correction factor will be
calculated from this comparison. This correction factor will be applied
to all manufacturer-submitted head impact results for the vehicle model
to calculate new results, which will then be used to determine the
vehicle's final head sub-score.
For the upper and lower legform tests, NHTSA will perform all
necessary impact tests to characterize full bumper crashworthiness
performance. Principles of symmetry and adjacency will be employed to
efficiently cover the full bumper width unless the manufacturer
supplies information detailing why this should not be assumed. This
NHTSA-generated legform test data will replace the manufacturer-
submitted data in the vehicle's scoring calculations.
c. Publication of Results
To expedite implementation, NHTSA will continue with the plan to
identify vehicle models that meet crashworthiness pedestrian protection
testing requirements (achieve 60 percent of all points possible) on the
Agency's website. This is intended to be a temporary system that will
be replaced with a more detailed comparative rating system in the
future. This comparative rating system will be implemented with the
projected updates to the Monroney label as described in the NCAP
roadmap.\49\
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\49\ https://www.nhtsa.gov/document/ncap-roadmap.
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d. Optional Vehicle Features That Affect Testing and Scoring
As part of its annual vehicle information collection activities,
the Agency will request information regarding predicted performance
differences between trim lines and any optional features offered.\50\
NHTSA will supply this information to the public when it conveys
performance results for each vehicle model. Several commenters
supported this approach, including Honda and HATCI. Given the myriad of
features and options available on today's vehicle fleet, it is
difficult for the Agency to determine which vehicle trims within a
model will perform differently from others. NHTSA considered following
Euro NCAP's protocol, which is to receive data for only the most
popular variant and apply this result to all variants within the model.
However, this method may not be the most appropriate, as it could grant
credit to vehicles that are considerably different in terms of
crashworthiness pedestrian protection performance. As the initial
crashworthiness pedestrian protection testing program moves forward,
NHTSA will review test data to determine whether this is the most
appropriate approach to provide information to the public.
---------------------------------------------------------------------------
\50\ NHTSA receives similar information in support of its
crashworthiness and crash avoidance programs.
---------------------------------------------------------------------------
E. Other Comments
1. Comments Received
Some topics were discussed by several commenters despite NHTSA's
not specifically requesting comments on them. The two most-discussed
topics were (1) 49 CFR part 581, ``Bumper Standard'' (part 581) \51\
requirements conflicting with crashworthiness pedestrian protection
design, and (2) adoption of the aPLI as opposed to the FlexPLI for the
lower leg impact tests.
---------------------------------------------------------------------------
\51\ Part 581 establishes requirements for the impact resistance
of vehicles in low-speed front and rear collisions. The purpose of
this standard is to reduce physical damage to the front and rear
ends of a passenger motor vehicle from low-speed collisions.
---------------------------------------------------------------------------
a. Conflict With Part 581
NHTSA had previously received comments from manufacturers that
incorporating lower leg bumper testing based on Euro NCAP would be
difficult due to conflicts with the bumper damageability requirements
outlined in 49 CFR part 581.
In response to the May 2023 RFC, Honda and HATCI expressed concern
about part 581 damageability requirements competing against
crashworthiness pedestrian protection designs. Auto Innovators
recommended that NHTSA modify part 581 damageability requirements to
better accommodate crashworthiness pedestrian protection designs. GM
recommended more research into the feasibility of passing both part 581
and crashworthiness pedestrian protection requirements.
b. Adoption of the aPLI
Many commenters encouraged NHTSA to adopt the aPLI, the latest
pedestrian crash testing tool representing a 50th percentile male leg.
It features a Simplified Upper Body Part (SUBP) that simulates the
upper body mass, allowing enhanced kinematics for assessing knee, upper
leg, and lower leg injuries. The aPLI was approved for use by Euro NCAP
in TB 029 published in July 2023 and many commenters recommended that
NHTSA adopt the aPLI for U.S. NCAP to harmonize with Euro NCAP
procedures. Commenters also noted that the aPLI can be used in tests
where the FlexPLI may experience difficulty, such as on curved bumpers
and vehicles with an LBRL greater than 500 mm.
2. Discussion and Agency Decision
a. Part 581 Issues
The Agency stated in the May 2023 RFC that it has examined
potential conflicts between the part 581 requirements and pedestrian
crashworthiness leg impact testing. NHTSA concluded that vehicles
should be able to meet both part 581 requirements and receive a non-
zero score in the Euro NCAP lower legform tests. As discussed in the
May 2023 RFC, NHTSA has tested vehicles that meet the part 581
damageability requirements and receive non-zero
[[Page 93020]]
scores on FlexPLI legform testing. The example provided in the RFC was
a 2016 hatchback passenger car that NHTSA tested, which obtained a
result of 4.41 out of 6.00 points (73.5 percent) for lower leg impact
testing. As such, NHTSA does not believe the new pedestrian protection
program will contradict the part 581 damageability requirements.
b. Adoption of the aPLI
While NHTSA concurs with commenters regarding the use of the latest
testing tools, the Agency has not yet thoroughly evaluated the aPLI.
Thus, NHTSA will adopt the FlexPLI as a temporary solution while it
conducts the required analysis for the aPLI. The FlexPLI has
historically been used in Euro NCAP testing and is adequately
biofidelic. Given the urgent need for crashworthiness pedestrian
protection testing, NHTSA's immediate adoption of the FlexPLI in NCAP
testing will prompt more rapid improvement in pedestrian protection
than waiting to adopt the aPLI.\52\ Additionally, NHTSA anticipates
that manufacturers and test facilities are familiar with the FlexPLI,
which will smooth the adoption process.
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\52\ As indicated in NHTSA's NCAP roadmap (https://www.nhtsa.gov/document/ncap-roadmap), the Agency plans to use the
aPLI for NCAP starting with MY 2030 vehicles.
---------------------------------------------------------------------------
VI. Procedure in Detail
A. Differences From Euro NCAP Tests and Assessment Protocols
As previously stated, NHTSA will use the Euro NCAP testing protocol
as a basis from which to conduct its assessment on all selected
vehicles, including pickup trucks and large SUVs. For the most part,
the procedures of Euro NCAP Testing Protocol v8.5 are applicable to all
vehicles eligible for testing under U.S. NCAP (vehicles with a gross
vehicle weight rating less than or equal to 4,536 kg, or 10,000 lb.).
However, some adjustments to the Euro NCAP testing protocol are needed
to align with the self-reporting aspect of U.S. NCAP, to better reflect
pedestrian protection provided by the vehicle's front end, and to
improve test practices. These noteworthy changes are outlined in the
following subsections.
1. Use of FlexPLI
While Euro NCAP has replaced the FlexPLI with the aPLI for its
lower leg impact tests in its most recent testing protocol (v9.1),
NHTSA will use the FlexPLI for U.S. NCAP testing while it completes
further analysis on the aPLI. As discussed previously, the Agency will
perform its own testing, research, and evaluations prior to making a
decision to adopt the aPLI. To prevent a delay of the crashworthiness
pedestrian protection program, NHTSA will use the FlexPLI for lower leg
impacts.
At the time of the May 2023 RFC, Euro NCAP was using its VRU
Testing Protocol v8.5, which specified that manufacturers could choose
whether to use the FlexPLI or the TRL upper legform for vehicles with
an LBRL greater than or equal to 425 mm and less than or equal to 500
mm. Euro NCAP has since updated its VRU Testing Protocol to v9.1, which
no longer allows manufacturers this option due to the adoption of the
aPLI. NHTSA will not allow manufacturers the option to choose the TRL
upper legform for vehicles with an LBRL greater than or equal to 425 mm
and less than or equal to 500 mm. Instead, the FlexPLI will be used for
all vehicles with an LBRL less than or equal to 500 mm.
2. No FlexPLI Bumper Testing When LBRL Is Greater Than 500 mm
For vehicles that have an LBRL value of greater than 500 mm, NHTSA
will assign a ``default red, no points'' score to the particular point
under assessment (e.g., some bumper points may be above 500 mm and not
tested while others may be equal to or below 500 mm and tested). The
FlexPLI has a poor kinematic response when used to impact bumpers with
an LBRL greater than 500 mm. Additionally, NHTSA is not aware of any
existing countermeasures that would improve the lower leg safety of
vehicles with an LBRL greater than 500 mm when tested with the FlexPLI.
3. FlexPLI Qualification Procedure and Testing
As mentioned previously, differences exist between NHTSA's adopted
FlexPLI qualification procedure/schedule and those of other entities.
UNECE R127 specifies two dynamic qualification tests--a pendulum test
and an inverse impact test, in addition to a series of quasi-static
tests. In UNECE R127, the dynamic qualification tests are performed
before and throughout a test series, while the quasi-static tests are
performed on an annual basis. Euro NCAP only specifies the dynamic
inverse impact test and the quasi-static tests. As shown in Table 7
below, NHTSA prescribes the inverse impact test after every 20 impacts,
the quasi-static tests once per year, and only requires the pendulum
test if any lower performance limits are exceeded.
Table 7--FlexPLI Qualification Testing Schedule
------------------------------------------------------------------------
Align with Euro
Test mode Frequency NCAP?
------------------------------------------------------------------------
Inverse Impact Test........... After every 20 Yes.
impacts.
Quasi-static Tests............ Every 12 months...... Yes.
Pendulum Test................. If testing exceeds No.
any lower
performance limits.
------------------------------------------------------------------------
4. Bumper Corner Definition
In the Euro NCAP test protocol, the width of the lower legform test
area is defined by the point of contact of a 60-degree plane and the
forward-most point on the vehicle front-end. This method is referred to
as the ``60-degree angle method.'' Alternatively, the UNECE R127 and
GTR 9 regulations use the ``corner gauge method.'' This method
identifies the corner of the bumper by locating the outermost point of
contact of the gauge when it is moved parallel to a vertical plane with
an angle of 60 degrees to the vertical longitudinal center plane of the
vehicle. Both methods additionally specify that the outer limits of the
bumper test zone are either defined by the bumper corners using the 60-
degree angle/corner gauge method or the outermost ends of the bumper
beam, whichever is larger.
As described in detail previously, NHTSA will use the corner gauge
method instead of the 60-degree angle method for NCAP testing. NHTSA
will also include the stipulation that if the bumper beam width differs
from the width defined by the corners using the corner gauge method,
the larger of the areas will be used.
[[Page 93021]]
5. Active Hood Detection
For vehicles with active hoods, the Agency will require
manufacturers to demonstrate that their system activates when there is
a leg-to-bumper impact both at the vehicle centerline and as far
outboard as the outboard end of the bumper test zone. This is the same
requirement as in the Euro NCAP test procedure. However, NHTSA will use
the corner gauge method discussed above when determining the outboard
end of the bumper test zone. Like Euro NCAP, NHTSA will also use the
PDI-2 impactor for the purpose of deploying the active hood.
6. WAD Limit
When marking up the vehicle to be tested, Euro NCAP currently
specifies that the WADs should be marked at 100 mm intervals from 1000
mm to at least 2500 mm. This 2500 mm limit was an increase from 2100 mm
when Euro NCAP introduced the VRU Test Protocol v9.0.3 in May 2023,
replacing the Pedestrian Test Protocol v8.5. As explained in detail
previously, NHTSA will use the WAD limit of 2100 mm for its NCAP
crashworthiness pedestrian protection program, but it will consider
increasing the limit to 2500 mm in the future.
7. Self-Reporting System
In Euro NCAP, manufacturers typically self-report predicted head
impact test data of their vehicles before Euro NCAP conducts its impact
testing on those vehicles. However, upper leg and lower leg impact test
data are not provided by the manufacturer. Instead, these data are
gathered from the testing conducted by the Euro NCAP test facilities.
U.S. NCAP will operate its program in a fully self-reported manner,
with verification testing performed on a selection of vehicles to
ensure accuracy--similar to the Agency's crash avoidance test
program.\53\ Vehicle manufacturers will report all head, upper leg, and
lower leg impact test data to NCAP to receive crashworthiness
pedestrian protection credit for their vehicles. As mentioned earlier,
NHTSA will accept simulated data, but it must be validated by physical
testing on a production-level vehicle.
---------------------------------------------------------------------------
\53\ NHTSA is in the process of renewing its existing approved
information collection (OMB-2127-0629) to include collecting self-
reported data from the vehicle manufacturers for this new
crashworthiness pedestrian protection testing program.
---------------------------------------------------------------------------
Specifically, NHTSA will require actual or predicted
HIC15 for each headform grid point, actual or predicted
upper legform bending moment and force for each bumper impact location,
and actual or predicted lower legform tibia bending moment and MCL and
ACL/PCL elongations for each bumper impact location. Manufacturers will
submit this information to NHTSA in a NHTSA-specified standardized
format and will include a unique test report number identifying the
vehicle model's results. This test report, along with time-stamped
supplementary videos, will be made available to the Agency for review
upon submission of data for each vehicle model upon NHTSA's request.
NHTSA will not allow the inclusion of ``blue points,'' which are
allowed by Euro NCAP. Due to the unpredictable nature of these grid
points, the manufacturer does not include blue points in computing the
overall score for the head impact testing assessment submitted to Euro
NCAP. Euro NCAP always tests the identified blue points (in addition to
selecting grid points) and includes the head impact assessment at these
blue points in computing the overall head impact score. For U.S. NCAP,
for a manufacturer to self-report that its vehicle meets the NCAP
performance criteria and receives crashworthiness pedestrian protection
credit, the manufacturer must have sufficient data to support a
predicted point/color value for every head grid point and every upper
and lower leg impact test point.
8. NCAP Scoring Apportionment
Euro NCAP recently revised the apportionment of points for scoring
the leg and head impacts. Out of a possible 36.0 points, 18.0 points
are allocated to head injury data, 9.0 points for lower leg injury
data, 4.5 points for upper leg injury data, and 4.5 points for pelvis
injury data. NHTSA proposed in the RFC a scoring apportionment that
aligned with the relative frequency of AIS 3+ injuries to the body
regions in the U.S. Out of a possible 36.0 points, 13.5 were allocated
to head impacts, 13.5 points for lower leg impacts, and 9.0 points for
upper leg impacts. As previously mentioned in the Comments and
Discussion and Agency Decision sections, NHTSA has decided to adjust
the scoring apportionment to provide more emphasis on head impacts,
which are more likely to be fatal than leg injuries, while still
maintaining the value of the legform tests. This adjustment will also
help align with Euro NCAP's current scoring apportionment. The
apportionment for U.S. NCAP is as follows: out of a possible 36.000
points, 18.000 points are allocated to head impacts, 9.000 points are
allocated for lower leg impacts, and 9.000 points are allocated for
upper leg impacts. A comparison of each scoring method is shown below
in Table 8.
Table 8--Scoring Apportionment Methods
----------------------------------------------------------------------------------------------------------------
Points apportionment (out of 36.0 possible points)
-------------------------------------------------------------------------------
Body region U.S. NCAP RFC
Euro NCAP (2018) (2023) Euro NCAP (2023) U.S. NCAP (2024)
----------------------------------------------------------------------------------------------------------------
Head............................ 24.0 pts (66.67%). 13.5 pts (37.5%).. 18.0 pts (50%).... 18.000 pts (50%).
Pelvis.......................... .................. .................. 4.5 pts (12.5%)...
Upper Leg....................... 6.0 pts (16.67%).. 9.0 pts (25%)..... 4.5 pts (12.5%)... 9.000 pts (25%).
Lower Leg....................... 6.0 pts (16.67%).. 13.5 pts (37.5%).. 9.0 pts (25%)..... 9.000 pts (25%).
----------------------------------------------------------------------------------------------------------------
9. Credit Publication Process
In Euro NCAP, the vehicle's VRU sub-score is included in the
vehicle's overall safety rating. At this time, NHTSA will not integrate
the crashworthiness pedestrian protection score into its existing
comparative rating system. To expedite implementation of this program,
NHTSA will identify vehicle models that meet the crashworthiness
pedestrian protection testing requirements (earning at least 21.600 out
of 36.000 possible points, or 60 percent) on NHTSA's website.
B. Injury Limits and Scoring Process
The injury limits and scoring process for NHTSA's crashworthiness
pedestrian protection impact tests will
[[Page 93022]]
be largely the same as those in Euro NCAP, as outlined in the Euro NCAP
Assessment Protocol--VRU Protection, Part 1--Pedestrian Impact
Assessment, Version 10.0.3, June 2020. For U.S. NCAP, each group of
component tests (i.e., headform tests, upper legform tests, lower leg
tests) will first be scored individually; these component scores will
then be summed to determine a crashworthiness pedestrian protection
score for each vehicle. The exact number of impact points will vary
depending on the geometry of a vehicle. For instance, there may be 200
head impact points on the hood, windshield, and A-pillars; 15 upper leg
impact points on the forward edge of the vehicle's front-end; and 15
lower leg impact points on the vehicle's bumper area. Each impact point
for each test device will be scored between 0 and 1 point depending on
the resulting injury values from the impact test. Each group of
component tests (headform tests, upper leg tests, and lower leg tests)
will generate its own sub-score as described below. The sum of each of
the three sub-scores will result in the final pedestrian protection
score, as defined in the following formula: Pedestrian Protection Score
= Head SubScore + Upper Leg SubScore + FlexPLI SubScore.
1. Headform Tests
Each of the head impact locations on a vehicle will contribute
equally to the component level sub-score for the head tests. Each
impact location will receive a score between 0 and 1 based on the
HIC15 value output from the headform impact test. Different
ranges of HIC15 values will correspond to different colors
and point values based on the Euro NCAP assessment protocol, summarized
in Table 9.
Table 9--Headform Scoring
----------------------------------------------------------------------------------------------------------------
Color HIC minimum HIC maximum Points
----------------------------------------------------------------------------------------------------------------
Green.................................................. ................. <650 1.000
Yellow................................................. 650 <1,000 0.750
Orange................................................. 1,000 <1,350 0.500
Brown.................................................. 1,350 <1,700 0.250
Red.................................................... 1,700 ................. 0.000
----------------------------------------------------------------------------------------------------------------
The head impact sub-score will be calculated according to the
following formula: Head SubScore = Apportionment of Head Impacts * (Sum
of All Head Impact Points)/(Total Number of Head Impact Points).
2. Upper Legform Tests
Each of the upper legform impact locations will contribute equally
to the component level sub-score for the upper legform impacts. Each
impact location can receive up to 1.00 point on a linear sliding scale
between the upper and lower injury limits. This is different from the
headform scoring method, where injury values will be put in discrete
scoring bands. The worst-performing injury metric (one of three
moments--upper, middle, or lower; or sum of forces) will be used to
determine the score using the criteria shown in Table 10.
Table 10--Upper Legform Scoring
----------------------------------------------------------------------------------------------------------------
Component Minimum injury Maximum injury Maximum points
----------------------------------------------------------------------------------------------------------------
Bending Moment (Nm).................................... 285 350 1.000
Sum of Forces (N)...................................... 5000 6000
----------------------------------------------------------------------------------------------------------------
The upper legform scoring is shown graphically in Figure 9 and
Figure 10. Injury values closer to the minimum injury values earn more
points and injury values closer to the maximum injury values earn fewer
points.
[[Page 93023]]
[GRAPHIC] [TIFF OMITTED] TN25NO24.011
Figure 9: Upper Legform Bending Moment Scoring
[GRAPHIC] [TIFF OMITTED] TN25NO24.012
Figure 10: Upper Legform Sum of Forces Scoring
The upper legform impact sub-score will be calculated according to
the following formula: Upper Leg SubScore = Apportionment of Upper Leg
Impacts * (Sum of All Upper Leg Impact Points)/(Total Number of Upper
Leg Impact Points).
3. Lower Legform Tests
Similarly, each of the FlexPLI impact locations on a vehicle will
contribute equally to the component level sub-score for the lower
legform tests. Each impact location can receive up to 0.500 points from
the tibia moments and up to 0.500 points from the ligament elongations,
as shown in Table 11. The tibia score will be determined from the worst
of the four tibia measurements--T1, T2, T3, or T4. The ligament
elongation will be scored from the MCL as long as neither the ACL nor
PCL exceeds the 10 mm elongation limit. If either the ACL or PCL exceed
this limit, the overall ligament elongation score will be 0.00.
[[Page 93024]]
Table 11--FlexPLI Scoring
----------------------------------------------------------------------------------------------------------------
Component Minimum injury Maximum injury Maximum points
----------------------------------------------------------------------------------------------------------------
Tibia Bending (Nm)..................................... 282 340 0.500
MCL Elongation (mm).................................... 19 22 0.500
ACL/PCL Elongation (mm)................................ ................. 10 .................
----------------------------------------------------------------------------------------------------------------
Similar to the upper legform scoring, the Euro NCAP assessment
protocol awards points based on a linear sliding scale between the
upper and lower injury limits using the criteria in Figure 11 and
Figure 12. NHTSA will be using this same linear sliding scale for the
U.S. NCAP. Again, this is different from the headform scoring method,
where injury values will be put in discrete scoring bands.
[GRAPHIC] [TIFF OMITTED] TN25NO24.013
Figure 11: FlexPLI Tibia Bending Moment Scoring
[GRAPHIC] [TIFF OMITTED] TN25NO24.014
[[Page 93025]]
Figure 12: FlexPLI MCL Elongation Scoring
The FlexPLI impact sub-score will be calculated according to the
following formula: FlexPLI SubScore = Apportionment of FlexPLI Impacts
* (Sum of All FlexPLI Impact Points)/(Total Number of FlexPLI Impact
Points).
C. NCAP Proposal for Awarding Credit
As stated earlier in this notice, NHTSA is implementing the
crashworthiness pedestrian protection testing program initially by
assigning credit to vehicles that meet NCAP performance test
requirements. Initially, instead of rating a vehicle's crashworthiness
pedestrian protection on a scale of 1 to 5 stars, NHTSA will assign
credit to vehicles that meet a certain minimum scoring threshold for
crashworthiness pedestrian protection. Consumers will be able to
compare crashworthiness pedestrian protection by identifying vehicles
that NHTSA has designated as meeting this minimum level of pedestrian
safety. Furthermore, this approach not only allows early adopters to
participate in the program, but it also provides sufficient time for
manufacturers to redesign their vehicles to improve pedestrian
crashworthiness safety.
For a vehicle to be recognized by NHTSA as meeting the performance
requirements for crashworthiness pedestrian protection, it must score
at least 21.600 out of 36.000 points (or 60 percent) combined for the
head, upper leg, and lower leg impact tests when tested and scored in
accordance with the standards outlined in the previous sections of this
notice and the modified apportionment scoring.
As NHTSA is still developing a new rating system that will include
several planned NCAP updates, NHTSA is not implementing changes to the
Monroney label or overall vehicle rating system at this time.
Therefore, NHTSA will inform consumers of vehicles that receive
crashworthiness pedestrian protection credit through its website,
http://www.NHTSA.gov. This approach is similar to the current crash
avoidance testing program in NCAP. Currently, ADAS technologies are
identified through the use of checkmarks on the Agency's website.
D. NCAP Verification Testing
NHTSA will implement a verification testing process for the
crashworthiness pedestrian protection that is similar to the crash
avoidance testing program in NCAP. As mentioned previously in this
notice, the manufacturer will be required to submit actual or predicted
data for every head impact grid point and every upper and lower leg
impact test location. NHTSA will review this information for accuracy
and completeness and award credit if the submitted data meet the
minimum criteria outlined previously. For each new model year, NHTSA
selects and acquires vehicles for testing under NCAP. Consistent with
the processes used in the crash avoidance testing program, NHTSA will
select and acquire new model year vehicles for verification testing of
their crashworthiness pedestrian protection performance. NHTSA will
only select vehicles with test data submitted by the manufacturers and
approved by the Agency as meeting the minimum performance criteria for
crashworthiness pedestrian protection.
For the upper leg and FlexPLI impact testing, NHTSA will conduct
its own tests and use this data instead of the manufacturer's provided
data for the sub-scores. For the head impact testing, NHTSA will select
10 impact locations and conduct its own tests, using this data to
calculate a correction factor. NHTSA's head impact data will be
compared to the manufacturer's provided data at the corresponding
impact locations. Consistent with Euro NCAP's test procedure, each
color band will have a 10 percent tolerance when comparing NHTSA's
color band/test values to the manufacturer's color band/test values
(Table 12). For example, if a manufacturer submits a grid point
HIC15 falling in the yellow color band but NHTSA's
verification test finds HIC15 to be 1,200, NHTSA will
instead classify this grid point as orange.
Table 12--Acceptable HIC Range for Verification Testing
------------------------------------------------------------------------
Acceptable HIC15
Predicted color band HIC15 range range
------------------------------------------------------------------------
Green....................... HIC15 <650.......... HIC15 <722.22
Yellow...................... 650 <= HIC15 <1,000. 590.91 <= HIC15
<1,111.11
Orange...................... 1,000 <= HIC15 909.09 <= HIC15
<1,350. <1,500
Brown....................... 1,350 <= HIC15 1,227.27 <= HIC15
<1,700. <1,888.89
Red......................... 1,700 <= HIC15...... 1,545.45 <= HIC15
------------------------------------------------------------------------
The correction factor is then calculated per the following
equation: Correction Factor = (Sum of Actual Test Scores)/(Sum of
Predicted Test Scores).
This correction factor is then applied to the manufacturer's
provided data to calculate the corrected head impact sub-score per the
following equation: Corrected Head SubScore = (Head SubScore - Default
Green - Default Red) * Correction Factor + Default Green + Default Red.
A detailed example of the head impact verification test scoring is
provided in Appendix C.
VII. Conclusion
NHTSA will implement the crashworthiness pedestrian protection test
devices, test procedures, and scoring methods as discussed above
beginning with model year 2026 vehicles. For that model year, NHTSA
will assess crashworthiness pedestrian protection for vehicles by
calculating a score based on head, upper leg, and lower leg impact data
voluntarily submitted by manufacturers. The procedures and scoring
methods are based on the Euro NCAP documents listed below.
(1) Euro NCAP Pedestrian Testing Protocol, Version 8.5, October 2018.
(2) Euro NCAP Assessment Protocol--Vulnerable Road User Protection,
Part 1--Pedestrian Impact Assessment, Version 10.0.3, June 2020.
(3) Euro NCAP Pedestrian Headform Point Selection, V2.1, October 2017.
Note: Due to the differences in scoring systems and data submission,
NHTSA will create a similar scoring sheet specific to the
crashworthiness pedestrian protection program implemented in U.S. NCAP.
(4) Euro NCAP Film and Photo Protocol, Chapter 8--Pedestrian Subsystem
Tests, V1.4, July 2023.
(5) Euro NCAP Technical Bulletin TB 008, Windscreen Replacement for
Pedestrian Testing, Version 1.0, September 2009.
(6) Euro NCAP Technical Bulletin TB 019, Headform to Bonnet Leading
Edge Tests, Version 1.0, June 2014.
[[Page 93026]]
(7) Euro NCAP Technical Bulletin TB 024, Pedestrian Human Model
Certification, V4.0, January 2024.
NHTSA will identify new model year vehicles that meet a minimum
safety threshold of crashworthiness pedestrian protection on the
Agency's website. This minimum safety threshold is a total score of
21.600/36.000 points (60 percent) or greater, where a maximum of
18.000/36.000 points (50 percent) are possible for head impacts, 9.000/
36.000 points (25 percent) are possible for lower leg impacts, and
9.000/36.000 points (25 percent) are possible for upper leg impacts.
The impact tests simulate a 6-year-old child and an average-size adult
male being struck in the side by a vehicle traveling at 40 km/h (25
mph). The area of assessment for the vehicle is limited to all points
forward of the WAD2100 mm line. At this time, NHTSA is allowing vehicle
manufacturers to self-report their test results for these impact tests
to provide this information to consumers as soon as possible.
Manufacturer-submitted data will be randomly verified by NHTSA through
impact testing performed on select models. These changes will fulfill
the mandate set forth in the BIL to amend NCAP to provide the public
with important safety information regarding the protection of VRUs.
VIII. Economic Analysis
The changes to NCAP in this final decision notice would ultimately
enable a rating system that improves consumer awareness of
crashworthiness pedestrian protection systems and the improvements to
safety that stem from those systems. These changes may also encourage
manufacturers to accelerate the adoption of these systems. The
accelerated adoption of pedestrian protection systems would drive any
economic and societal impacts that result from these changes and are
thus the focus of this discussion of economic analysis. Hence, the
Agency has considered the potential economic effects of the inclusion
of pedestrian protection systems in NCAP and the potential benefit of
eventually developing a new rating system that would include this
information.
Crashworthiness pedestrian protection systems are unique because
the safety improvements are attributable to improved VRU protection, as
opposed to improvements in protection for vehicle occupants that the
other crashworthiness components in NCAP provide. Their effectiveness
is the reduction of VRU injury and prevention of VRU fatalities when a
crash between a motor vehicle and pedestrian occurs. This effectiveness
is typically measured by using a combination of real-world statistical
data, laboratory testing, and Agency expertise.
Crashes between pedestrians and motor vehicles present significant
safety issues, and NHTSA is particularly concerned about the steady
rise in pedestrian fatalities over the last several years. The data
from countries that prioritize crashworthiness pedestrian protection
systems, via both regulation and other consumer information programs,
indicate that these systems are effective in reducing pedestrian
injuries and fatalities. BASt in Germany found a correlation between
Euro NCAP pedestrian protection scores and pedestrian injuries and
fatalities.\54\ The Swedish Transport Administration also found that
vehicles that score better in the Euro NCAP pedestrian crashworthiness
tests tended to reduce injury in actual crashes.\55\ Although these
studies have been limited to certain geographic areas, which may not
represent the entire U.S. fleet, they do illustrate how these systems
can provide safety benefits. Thus, although the Agency does not have
sufficient data to determine the monetized safety impacts resulting
from these systems in a way similar to that frequently done for
mandated technologies, when compared to the future without this update
to NCAP, NHTSA expects that these changes would likely have substantial
positive safety effects by promoting earlier and more widespread
deployment of crashworthiness pedestrian protection systems.
---------------------------------------------------------------------------
\54\ Pastor, C., ``Correlation between pedestrian injury
severity in real-life crashes and Euro NCAP pedestrian test
results,'' The 23rd International Technical Conference on the
Enhanced Safety of Vehicles, Paper No. 13-0308, 2013.
\55\ Standroth, J. et al. (2014), ``Correlation between Euro
NCAP pedestrian test results and injury severity in injury crashes
with pedestrians and bicyclists in Sweden,'' Stapp Car Crash
Journal, Vol. 58 (November 2014), pp. 213-231.
---------------------------------------------------------------------------
NCAP also helps address the issue of asymmetric information (i.e.,
when one party in a transaction is in possession of more information
than the other), which can be considered a market failure. Regarding
consumer information, the introduction of a potential new component to
the NCAP rating system is anticipated to provide consumers additional
vehicle safety information regarding the safety of VRUs. This
information will help them make more informed purchasing decisions by
presenting the relative safety benefits of systems designed to protect
not only vehicle occupants but also persons outside the vehicle. While
NHTSA knows that consumers value information about the protection of
vehicle occupants when making purchasing decisions, the Agency believes
that most consumers are also interested in protecting people who share
their roads. Hence, there is a real if unquantifiable value to
consumers and to society as a whole for the Agency to provide accurate
and comparable vehicle safety information about protecting all lives.
At this time, the Agency does not have sufficient data, such as unit
cost and information on how soon the full adoption of pedestrian
protections systems would be reached, to predict the net increase in
cost to consumers with a high degree of certainty.
IX. Appendices
Appendix A: Questions From RFC
[1] NHTSA seeks comment on the topic of female leg safety. Are
there data showing that vehicle front end designs that perform well in
the FlexPLI and upper legform impact tests would not afford protection
to female pedestrians? Are there any legforms representing female or
small stature pedestrians? Are there female specific data and
associated 5th percentile female specific injury criteria for use with
a 5th percentile female legform impactor?
[2] NHTSA seeks comment on what an acceptable humidity tolerance
should be for the qualification tests of the upper legform impactor and
the associated vehicle test with the upper legform.
[3] NHTSA is requesting comment on the FlexPLI qualification
procedures--specifically which procedures (dynamic and quasi-static)
should be used for qualification, and how often they should be
conducted?
[4] An Agency study of Abbreviated Injury Scale (AIS) 3+ pedestrian
injuries in the U.S. showed that the apportionment of points in NCAP
for crashworthiness pedestrian protection should be 3/8th for head
impact test results (37.5 percent), 3/8th for lower leg impact test
results (37.5 percent), and 2/8th for upper leg impact test (25
percent). NHTSA seeks comment on whether injury severity or frequency
would be this the most appropriate basis for point allocation
apportionment.
[5] As concluded in the Agency's FlexPLI research report, NHTSA
believes the FlexPLI legform is biofidelic and seeks comment from the
public on whether biofidelity concerns with the FlexPLI still remain at
this time.
[6] NHTSA is seeking comment on what procedure it should use for
[[Page 93027]]
marking the test zone on bumpers. In other words, should the procedure
harmonize with the Euro NCAP 60-degree angle method or should it follow
the GTR 9 and UNECE R127 corner gauge method?
[7] GM suggested that if a vehicle has an exposed bumper, the
bumper test zone should use the 60-degree angle method instead of
testing the full bumper width to eliminate testing at the extreme edge
of what may be a curved bumper. NHTSA requests comment on this concern
as well, as it is similar to the previous question for bumper test
zones.
[8] Given the pedestrian death and injury crisis on U.S. roadways
NHTSA is seeking comment on test speeds. Should test speeds for either
of the head or leg tests be increased in an attempt to provide better
protection to pedestrians in vehicle to pedestrian crashes? Should the
area of assessment be increased beyond the WAD limit of 2100 mm
currently proposed to account for pedestrian heads overshooting the
hood and impacting the windshield or the roof of the vehicle?
[9] NHTSA requests comment on the seven Euro NCAP documents
proposed in section IV. F. (Euro NCAP Pedestrian Testing Protocol
Version 8.5, Euro NCAP Assessment Protocol--Vulnerable Road User
Protection Part 1--Pedestrian Impact Assessment Version 10.0.3, Euro
NCAP Pedestrian Headform Point Selection V2.1, Euro NCAP Film and Photo
Protocol Chapter 8--Pedestrian Subsystem Tests V1.3, Euro NCAP
Technical Bulletin TB 008 Windscreen Replacement for Pedestrian Testing
Version 1.0, Euro NCAP Technical Bulletin TB 019 Headform to Bonnet
Leading Edge Tests Version 1.0, and Euro NCAP Technical Bulletin TB 024
Pedestrian Human Model Certification V2.0)--do any elements of these
documents need modification for the U.S. NCAP?
[10] NHTSA requests comment on TB 024 and its relevance to the U.S.
NCAP. Should the models and methods in TB 024 or some other method be
used to calculate head impact times to evaluate vehicles with active
hoods?
[11] NHTSA seeks comment on what level of detail should be required
for self-reported data. Should manufacturers be allowed to submit
predicted head and leg response data, or only actual physical test
results? Should reporting consist of just the results for each test
location, or should full data traces or a comprehensive test report
including photographs and videos be required?
[12] NHTSA requests comment on whether vehicles with an LBRL
greater than 500 mm should be eligible to receive crashworthiness
pedestrian protection credit because they will automatically receive a
zero score for the FlexPLI bumper tests.
[13] NHTSA requests comment on the proposal to reposition the upper
legform 50 mm from the WAD775 target when artificial
interference is present or to conduct multiple impacts within 50 mm from the WAD775 target and use the worst-case result when
artificial interference is present.
[14] NHTSA tentatively plans to use the corner gauge and bumper
beam width procedure for corner definition for this NCAP proposal and
requests comment on this change.
[15] NHTSA seeks comments on whether there is benefit in requiring
both the Pendulum and Inverse Impact dynamic qualification tests in
addition to the quasi-static tests. Also, what should the qualification
test schedule be for the FlexPLI be?
[16] NHTSA seeks comment on what the required detection area should
be for vehicles with active hoods. Additionally, which device should be
used for assuring the system activates properly, the Flex-PLI or the
PDI2?
[17] NHTSA proposes utilizing a modified \3/8\, \3/8\, \2/8\
scoring apportionment for the head impacts, Flex PLI impacts, and upper
leg impacts respectively for NCAP and requests comment on this
proposal.
[18] NHTSA seeks comment on whether [a checkmark on NHTSA.gov] is
an appropriate way to identify vehicles that meet the Agency's minimum
criteria for crashworthiness pedestrian protection, or if some other
notation or identifying means is more appropriate.
[19] NHTSA seeks comment on what options or features might exist
within the same vehicle model that would affect the vehicle's
performance of crashworthiness pedestrian protection. NHTSA also seeks
comment on whether the Agency should assign credit to vehicles based on
the worst-performing configuration for a specific vehicle model, or if
vehicle models with optional equipment that affect the crashworthiness
pedestrian protection credit should be noted as such.
[20] NHTSA seeks comment on the proposal to conduct verification
testing as part of the crashworthiness pedestrian protection program by
adjusting the head score using a conversion factor determined from
laboratory tests and replacing manufacturer supplied FlexPLI and upper
leg scores with NHTSA scores from laboratory tests.
Appendix B: Supplementary Tables
---------------------------------------------------------------------------
\56\ The Euro NCAP protocols and version used for this
comparison are the Pedestrian Test Protocol v8.5 and the Assessment
Protocol--VRU v10.0.3.
Table B1--Summary of Differences Between Euro NCAP Assessment Protocols
and U.S. NCAP Procedures
------------------------------------------------------------------------
Subject Euro NCAP \56\ U.S. NCAP
------------------------------------------------------------------------
Vehicle with LBRL between Manufacturer can Only FlexPLI will be
425 mm and 500 mm choose to use used for the
(inclusive). either FlexPLI or legform to bumper
TRL Upper Legform test.
for the bumper test.
Vehicle with LBRL >500 mm... TRL Upper Legform is Default red, no
used instead of points for FlexPLI
FlexPLI. sub-score.
Bumper Corner Definition.... 60-degree angle Corner gauge method
method is used to is used to define
define bumper bumper corners.
corners.
Blue Points for Head Impact Allowed............. Not allowed,
Locations. manufacturers must
submit predicted or
tested head impact
results for all
points.
FlexPLI Qualification Tests Inverse test: After Inverse test: After
and Schedule. every 20 impacts every 20 impacts
(maximum) and once Quasi-static tests:
every 12 months, or Once per year
if legform exceeds Pendulum test: If
lower performance testing exceeds any
limits Quasi-static lower performance
tests: Once per limits.
year.
Point Apportionment......... 24/36 pts (66.67%) 18.000/36.000 pts
for head. (50%) for head.
6/36 pts (16.67%) 9.000/36.000 pts
for upper leg. (25%) for upper
leg.
6/36 pts (16.67%) 9.000/36.000 pts
for lower leg. (25%) for lower
leg.
[[Page 93028]]
Results Reporting........... Euro NCAP Five-Star Checkmark (or
Rating System. similar) on NHTSA
website.
------------------------------------------------------------------------
Appendix C: Vehicle Scoring and Verification Testing Example--Passenger
Car
In the hypothetical example of a verification test, the vehicle is
assumed to have met NHTSA's minimum requirements for pedestrian
protection credit and verification testing: the manufacturer reported
to NHTSA that its vehicle met the minimum requirements (i.e., at least
60 percent or 21.600 out of 36.000 points); the manufacturer provided
predicted and/or actual test data in a standardized format; NHTSA
reviewed this data for accuracy and completeness; and NHTSA selected
this vehicle for verification testing.
Figure C1 and Table C1 are examples of the level of detail of head
impact data a manufacturer would provide to NHTSA to receive credit for
meeting NHTSA's pedestrian protection criteria under NCAP.\57\ Figure
C1 shows the grid points along the various WAD lines eligible for
testing based on vehicle geometry and the manufacturer's actual or
predicted HIC15 for each location. Each grid point also
contains an indication of whether the data provided is simulated data
or physical test data. Points that were physically tested by the
manufacturer are designated as a circled cell. Points with predicted
head impact scores are not circled. Similar to the Euro NCAP test
procedures, some points are considered ``default red'' and ``default
green'' based on their location on the vehicle.\58\ The rest of the
eligible grid points are filled with actual or predicted HIC data from
the manufacturer. Table C1 shows the tabulated data from Figure C1 and
the manufacturer's predicted score (81.000 out of a possible 136.000)
for the head. Figure C1 also denotes with an ``X'' which grid points
were chosen for verification testing by NHTSA.
---------------------------------------------------------------------------
\57\ Note that the figures below are examples only; the
requested submission format may change.
\58\ Euro NCAP stipulates that test points located on the A-
pillars are default red, and test points located in the central
portion of the windshield glazing away from edges or underlying
components are default green.
[GRAPHIC] [TIFF OMITTED] TN25NO24.015
[[Page 93029]]
Figure C1: Example of Manufacturer's Predicted Head Impact Data
Table C1--Example of Scoring of Manufacturer's Predicted Head Impact Data
----------------------------------------------------------------------------------------------------------------
Predicted
Manufacturer prediction HIC min. HIC max. Point value Number points score
----------------------------------------------------------------------------------------------------------------
Default Green................... n/a n/a 1.000 18 18.000
Green........................... .............. <650 1.000 13 13.000
Yellow.......................... 650 <1,000 0.750 51 38.250
Orange.......................... 1,000 <1,350 0.500 19 9.500
Brown........................... 1,350 <1,700 0.250 9 2.250
Red............................. 1,700 .............. 0.000 20 0.000
Default Red..................... n/a n/a 0.000 6 0.000
----------------------------------------------------------------------------------------------------------------
Sum of all points excluding default points to be used for correction factor..... 112 63.000
Predicted headform score........................................................ 136 81.000
----------------------------------------------------------------------------------------------------------------
Table C2 includes both the manufacturer's actual or predicted data
for each grid point undergoing testing as well as NHTSA's verification
test result in the form of the HIC15 and resulting scoring
band. In this example, 7 of the 10 test points resulted in the same
scoring band as the prediction, 2 test points resulted in a lower
scoring band than the prediction, and 1 test point resulted in a higher
scoring band than the prediction. One test location of particular
interest in this example is test location (4,-3). The resulting
HIC15 at this test location was 1,046.87, outside the
boundaries for the predicted yellow color band, but still within the
acceptable HIC15 range for verification testing as described
in Table 12. The manufacturer predicted that the 10 test points under
consideration would contribute a score of 5.250--as shown in Table C2.
However, verification testing determined that these 10 test points
scored 4.500 instead of 5.250. Thus, the difference between the
manufacturer's predicted values and those tested resulted in a
correction factor of 0.857 (three significant digits) based on the
correction factor equation: Correction Factor = (Sum of Actual Test
Scores)/(Sum of Predicted Test Scores). Table C2 below shows the actual
test scores and predicted scores used for the calculation.
Table C2--Example of Verification Testing Results and Correction Factor
[GRAPHIC] [TIFF OMITTED] TN25NO24.016
[[Page 93030]]
Table C3 calculates the resulting Final Pedestrian Headform Score
for this hypothetical vehicle. The correction factor determined above
is applied to all grid points that are not default green grid points.
Thus, instead of those points contributing a predicted score of 63.000
points, they only contribute a score of 53.991 points. The 18 default
green points still contribute a score of 18.000 (shown in Table C1 and
Table C3), giving the vehicle a score of 71.991, or, when scaled for
the scoring allocation, a score of 9.528 out of 18.000 points.
[GRAPHIC] [TIFF OMITTED] TN25NO24.002
For the upper legform score, Table C5 below shows the upper legform
verification testing results of the hypothetical vehicle. Note that the
manufacturer will have submitted upper, center, and lower bending
moments and upper and lower forces for each required impact location
along the bumper (also accounting for symmetry and adjacency). These
results indicate that the vehicle has achieved the minimum
crashworthiness pedestrian protection score of 60 percent (21.600 out
of 36.000 total points). Similar to the data provided for the headform
impacts, the manufacturer will have provided information showing which
locations received physical testing and which locations did not.
However, unlike those for the headform impacts, NHTSA's verification
results for the upper legform will replace those provided by the
manufacturer.
Due to vehicle geometry, a total of 13 points were eligible for
testing, and it was decided that testing would be at test location U 0.
Additional tests were conducted at locations U +2, U -4, and U -6.
Using symmetry and adjacency, all 13 test locations received scores.
Test locations were scored according to Table C4, as illustrated
below. Test location U 0 received a score of 0.000 because all the
bending moments and the sum of forces exceeded the maximum injury
limits. Test location U +2 also received a score of 0.000. Although
some of the bending moments (upper and lower) were below the maximum
injury limit, the upper legform test uses the worst performing injury
metric for the test location's score. Both the center bending moment
and the sum of forces exceeded the maximum injury limit. Thus, this
test location received a score of 0.000. Had test location U +2 been
scored based on the upper bending moment, it would have received a
score of 0.475; and similarly, had it been scored based on the lower
bending moment, it would have received a score of 0.356. Injury values
above the minimum injury but below the maximum injury are scored on a
sliding scale between 0.000 and 1.000 points for the upper legform. On
the other hand, test locations U -4 and U -6 each received scores of
1.000 because all injury criteria were below the minimum injury limit.
Table C4--Upper Legform Scoring
----------------------------------------------------------------------------------------------------------------
Max. point
Component Min. injury Max. injury value
----------------------------------------------------------------------------------------------------------------
Bending Moment (Nm)............................................. 285 350 1.000
Sum of forces (N)............................................... 5000 6000
----------------------------------------------------------------------------------------------------------------
Using symmetry, test location U -2 receives a score of 0.000
because that is what test location U +2 received. Test locations U +4
and U +6 receive scores of 1.000 because of tests conducted at U -4 and
U -6. Using adjacency, test locations U +1, U -1, U +3, and U -3 all
receive scores of 0.000 because they are adjacent to a test location
that received a score of 0.000. Likewise, test locations U +5 and U -5
each receive a score of 1.000, being adjacent to two locations each
scoring 1.000. In some cases, a manufacturer may provide data
explaining why its vehicle should not be subject to symmetry or
adjacency.
Table C6 shows the scoring for the hypothetical upper legform test.
Overall, the vehicle received a score of 6.000 out of a possible 13.000
for the upper legform test. When scaled for the 25 percent points
allocation (9.000 out of 36.000 points), the upper legform can receive
a maximum score of 9.000 points. This testing results in a final upper
legform score of 4.154 out of 9.000 points.
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[[Page 93031]]
[GRAPHIC] [TIFF OMITTED] TN25NO24.017
[[Page 93032]]
Table C6--Example of Upper Legform Score
------------------------------------------------------------------------
------------------------------------------------------------------------
[GRAPHIC] [TIFF OMITTED] TN25NO24.018
BILLING CODE 4910-59-C
Finally, Table C8 below shows the lower legform FlexPLI
verification testing results of the hypothetical vehicle. Detailed
data, to include the four tibia bending moments and ACL, MCL, and PCL
elongations, has been received to show that this vehicle meets the 60
percent (21.600 out of 36.000
[[Page 93033]]
total points) pedestrian protection requirement. The lower legform data
gathered by NHTSA will replace the data provided by the manufacturer.
For this vehicle, all points along the LBRL are less than 500 mm, so
all test locations are tested. If there were portions of the LBRL that
were greater than 500 mm, those locations would not be tested and would
be given a ``default red, no points'' score. Like the upper legform
WAD775 tests, this vehicle's geometry requires 13 locations to be
scored for the bumper testing. In this test series, testing began at
location L +1 and additional tests were carried out at locations L -3
and L -5.
Test locations were scored according to Table C7 as illustrated
below. Testing conducted at location L +1 yielded a score of 0.932
(0.500 + 0.432). The tibia bending moments were all below the minimum
injury limit, awarding full points for that component. The MCL
elongation fell between the minimum injury limit and maximum injury
limit, awarding partial points. For FlexPLI injury values above the
minimum injury threshold and below the maximum injury threshold, points
are awarded between 0.000 and 0.500 on a linear sliding scale. Neither
the ACL nor PCL exceeded the limit. Thus, this test location received a
score of 0.932. Tests conducted at locations L -3 and L -5 yielded full
points as none of the values exceeded the minimum injury limits, nor
were the ACL nor PCL limits exceeded.
Table C7--FlexPLI Scoring
----------------------------------------------------------------------------------------------------------------
Max. point
Component Min. injury Max. injury value
----------------------------------------------------------------------------------------------------------------
Tibia bending (Nm).............................................. 282 340 0.500
MCL elongation (mm)............................................. 19 22 0.500
ACL/PCL elongation (mm)......................................... .............. 10 ..............
----------------------------------------------------------------------------------------------------------------
Using the same symmetry concepts discussed above, test locations L
-1, L +3, and L +5 inherited the scores from the opposite side. Using
adjacency, test locations L 0, L +2, and L -2 each inherited a score of
0.932 because that was the lowest score of the two adjacent test
locations. Test locations L +4, L -4, L +6, and L -6 each inherited a
perfect score of 1.000 because both adjacent test locations had scores
of 1.000.
The resulting lower legform score for this vehicle is shown below
in Table C9 and was 12.660 out of a maximum 13.000, or 8.765 out of a
maximum 9 when using the 50 percent, 25 percent, 25 percent scoring
allocation.
BILLING CODE 4910-59-P
[[Page 93034]]
Table C8--Example of Lower Legform Test Results
------------------------------------------------------------------------
------------------------------------------------------------------------
[GRAPHIC] [TIFF OMITTED] TN25NO24.019
[[Page 93035]]
Table C9--Example of Lower Legform Score
------------------------------------------------------------------------
------------------------------------------------------------------------
[GRAPHIC] [TIFF OMITTED] TN25NO24.020
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In Table C10 below, the scores from the three component tests are
summed and compared to the maximum available score. In this scenario,
the
[[Page 93036]]
hypothetical vehicle had reduced component level scores in each of the
three categories, but still maintained a total score above 21.600 (60
percent). Therefore, this vehicle would continue to receive pedestrian
protection credit on http://www.NHTSA.gov.
Table C10--Example of Overall Pedestrian Protection Score
----------------------------------------------------------------------------------------------------------------
Actual score Maximum score Percentage
----------------------------------------------------------------------------------------------------------------
Headform Test................................................... 9.528 18.000 52.9%
Upper Legform Test.............................................. 4.154 9.000 46.2%
Lower Legform Test.............................................. 8.765 9.000 97.4%
-----------------------------------------------
Total....................................................... 22.447 36.000 62.3%
Received Pedestrian Protection Credit?.......................... .............. .............. Yes
----------------------------------------------------------------------------------------------------------------
Issued in Washington, DC, under authority delegated in 49 CFR
1.95 and 501.
Adam Raviv,
Chief Counsel.
[FR Doc. 2024-27446 Filed 11-22-24; 8:45 am]
BILLING CODE 4910-59-P